Table Of Contents - Thermal Solutions Arctic 1000 Installation & Operation Manual

Arctic Installation and Operation Manual
P/N 105641-01
1 Introduction ........................................................................................................................................................................ 6
1.1 Important Information ......................................................................................................................................... 6
1.2 Disclaimers and Local Codes .............................................................................................................................. 6
1.3 Test and Inspections .............................................................................................................................................. 7
1.4 Component Description ....................................................................................................................................... 7
2 Pre-Installation .................................................................................................................................................................. 9
2.1 Installation Conformance .................................................................................................................................... 9
2.2 Boiler Foundation ................................................................................................................................................... 9
2.3 Clearances and Serviceability ............................................................................................................................ 9
3 Installation ....................................................................................................................................................................... 11
3.1 Receiving The Boiler ........................................................................................................................................... 11
3.2 Boiler Connections .............................................................................................................................................. 11
3.2.1 Flow Connection ............................................................................................................................................................ 11
3.2.2 Safety Relief Valves ....................................................................................................................................................... 11
3.2.3 Minimum Relief Valve Settings ................................................................................................................................ 12
3.2.4 Expansion Tank Connections ................................................................................................................................... 12
3.2.5 Drain Connection ........................................................................................................................................................... 12
3.2.6 Condensate Drain Connection .................................................................................................................................. 12
3.2.6.1 ARC1000 Condensate Drain Trap ................................................................................................ 12
3.2.6.2 ARC1500 - 6000 Condensate Drain Trap ................................................................................ 13
3.2.7 Gas Supply Connection ................................................................................................................................................ 13
3.2.7.1 Drip Leg .................................................................................................................................................. 13
3.2.7.2 Gas Piping Leak Test ......................................................................................................................... 13
3.2.7.3 Venting of Gas Train Components ............................................................................................... 14
3.3 Combustion Air Supply System ...................................................................................................................... 14
3.3.1 Combustion Air Openings: ......................................................................................................................................... 14
3.3.1.1 Two Permanent Opening Method ................................................................................................ 14
3.3.1.2 One Permanent Opening Method................................................................................................. 15
3.3.1.3 Mechanical Air Supply Systems .................................................................................................... 15
3.3.2 Louvers, Grilles, and Screens .................................................................................................................................... 15
3.3.2.1 Louvers and Grilles: ........................................................................................................................... 15
3.3.2.2 Screens .................................................................................................................................................... 15
3.3.2.3 Motorized Louvers: ............................................................................................................................ 15
3.3.2.4 Combustion Air Ducts ....................................................................................................................... 16
3.3.3 Ducted Combustion Air ............................................................................................................................................... 16
3.4 Venting Requirements ....................................................................................................................................... 16
3.4.1 Category II Venting ....................................................................................................................................................... 18
3.4.2 Massachusetts ................................................................................................................................................................. 19
3.4.3 Combustion Air and Venting Requirements for Canada ............................................................................... 21
3.4.3.1 Air Supply Requirements per CAN/CSA-B149.1-05 for Appliances having an input
exceeding 400 MBH. ......................................................................................................................... 21
3.4.3.2 Combustion Air Supply Dampers, Louvers, and Grilles ...................................................... 21
3.4.3.3 Mechanical Combustion Air Supply ............................................................................................ 22
3.4.3.4 Appliance Venting per CAN/CSA-B149.1-05 .......................................................................... 22
3.5 Requirements ........................................................................................................................................................ 22
3.5.1 Electrical ............................................................................................................................................................................ 22
3.5.2 Gas Supply Requirements .......................................................................................................................................... 23
ii Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web:
Phone: 717-239-7642 Fax: 877-501-5212 Email:

Table of Contents

Form: 2435-3
Revision: 10
Date: 12-1-2018
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