Thermal Solutions Arctic 1000 Installation & Operation Manual page 3

Arctic Installation and Operation Manual
P/N 105641-01
3.5.3 Sound Pressure Levels................................................................................................................................................. 24
3.5.4 Pump and Piping Requirements .............................................................................................................................. 24
3.5.4.1 Water Flow Rates (Variable Primary Pumping Systems) .................................................. 24
3.5.4.2 Water Flow Rates (Primary / Secondary Systems) .............................................................. 25
3.5.4.3 Water Flow Rates (Constant Volume Primary Pumping Systems) ................................ 26
3.5.4.4 Water Flow Rates for Glycol........................................................................................................... 26
3.6 Before Placing Boiler In Operation ............................................................................................................... 26
3.6.1 Pre-Boil Out Flushing Of System ............................................................................................................................. 26
3.6.2 Boil Out Procedure ........................................................................................................................................................ 27
3.6.3 Replacement Boiler Installations ............................................................................................................................ 27
3.7 Draining and refilling the boiler & system ................................................................................................ 28
3.7.1 Filling The System ......................................................................................................................................................... 28
3.7.2 Hydrostatic Test Of Boilers And System .............................................................................................................. 28
3.8 Boiler Water Treatment .................................................................................................................................... 28
3.8.1 Purpose of water treatment ...................................................................................................................................... 28
3.8.2 Objectives .......................................................................................................................................................................... 29
3.8.3 Water softener ................................................................................................................................................................ 29
3.8.4 Continuous Monitoring ............................................................................................................................................... 29
4 SYSTEM START-UP ....................................................................................................................................................... 30
4.1 Concert Boiler Control Display Navigation - This Section applies ONLY to the ARC1000
through ARC3000 ................................................................................................................................................ 30
4.2 System Check: ........................................................................................................................................................ 31
4.3 Power the Boiler: ................................................................................................................................................. 31
4.4 Power the Circulators: ....................................................................................................................................... 31
4.5 Pressurize the Fuel System: ............................................................................................................................ 31
4.6 Boiler Commissioning: This Section applies ONLY to the ARC1000 through ARC3000 ........ 31
4.7 Finish Commissioning the Boiler: This Section applies ONLY to the ARC1000 through
ARC3000 .................................................................................................................................................................. 33
4.8 Re-Starting After Prolonged Shutdown ...................................................................................................... 33
4.9 Testing of Controls and Safety Devices ....................................................................................................... 34
4.10 Ignition Failure ........................................................................................ Error! Bookmark not defined.
5 Service, Maintenance, and Inspection ................................................................................................................... 35
5.1 General Maintenance: ........................................................................................................................................ 35
5.1.1 DAILY: ................................................................................................................................................................................. 36
5.1.2 WEEKLY: ........................................................................................................................................................................... 36
5.1.3 MONTHLY: ........................................................................................................................................................................ 36
5.1.4 ANNUALLY: ...................................................................................................................................................................... 36
5.2 Ignition Assembly Cleaning ............................................................................................................................. 37
5.3 Burner Assembly Cleaning ............................................................................................................................... 37
5.4 Heat Exchanger Cleaning .................................................................................................................................. 37
5.5 Tube Replacement Procedure ........................................................................................................................ 38
5.6 Safety and Operating Controls ....................................................................................................................... 42
5.7 Troubleshooting ................................................................................................................................................... 43
Appendix A Sizing Gas Piping ........................................................................................................................................... 46
Appendix B Vent and Combustion Air Pressure Drop Data ................................................................................. 48
Appendix C Installation & Startup Report ................................................................................................................... 50
Appendix D Venting Diagrams ......................................................................................................................................... 51
Appendix D.1 Typical Horizontal Vent Piping ....................................................................................................... 51
Appendix D.2 Typical Vertical Pressurized Venting ........................................................................................... 52
iii Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web:
Phone: 717-239-7642 Fax: 877-501-5212 Email:
Form: 2435-3
Revision: 10
Date: 12-1-2018
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