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Assembly and operating instructions
Panel-mounted metering system
DULCODOS
Panel, type DSWb
®
EN
A1837
Please enter the identity code of your unit here: DSWb __ __ __ __ __ __ __ __ __ __ __ __
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
982890
Original operating instructions (2006/42/EC)
Version: BA DST 011 07/18 EN
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Table of Contents
Troubleshooting
Related Manuals for ProMinent DULCODOS DSWb SP10
Summary of Contents for ProMinent DULCODOS DSWb SP10
- Page 1 Assembly and operating instructions Panel-mounted metering system DULCODOS Panel, type DSWb ® A1837 Please enter the identity code of your unit here: DSWb __ __ __ __ __ __ __ __ __ __ __ __ Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors.
- Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.
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Page 3: Table Of Contents
Table of contents Table of contents About this product................4 1.1 Nameplate................4 1.2 Identity code for DSWb............5 1.2.1 Standard solenoid metering pumps for DSWb....12 1.2.2 Standard motor-driven metering pumps for DSWb.... 14 1.3 Metering system, 1 solenoid metering pump, 1 point of injection................. -
Page 4: About This Product
About this product About this product The DULCODOS ® DSWb metering system offers the following models for metering tasks: Metering of biocides and inhibitors in cooling water, Metering of lyes and acids for pH regulation, Metering of coagulants (iron-III-chloride) for waste water treatment, Metering of detergents (CIP (cleaning in place) systems and bottle washing machines). -
Page 5: Identity Code For Dswb
5 Mounting frame with protection 1.0x1.4x0.45 m 6 Mounting frame with protection 1.2x1.6x0.65 m 7 Mounting cabinet 1.2x1.6x0.65 m 8 Mounting cabinet 1.6x2.0x0.65 m Design 0 with ProMinent logo 1 without ProMinent logo Pulsation damper none 1 x pulsation damper (type: SP10) - Page 6 About this product Metering system DSWb DSWb 1 x pulsation damper (type: S110) 1 x pulsation damper (type: S115/S215) 1 x pulsation damper (type: S220) 1 x pulsation damper (type: S325 ) 1 x pulsation damper (type: S332) 2 x pulsation damper (type: SP10) 2 x pulsation damper (type: S110) 2 x pulsation damper (type: S115/S215) 2 x pulsation damper (type: S220)
- Page 7 About this product Metering system DSWb DSWb Stainless steel bracket (Mounting frame, size 4) H=150 mm + 4 x machine feet Filter without filter with filter DN 10 with filter DN 15 with filter DN 20 with filter DN 25 with filter DN 32 Terminal box No terminal box/no pumps...
- Page 8 About this product Metering system DSWb DSWb 4 bar/13.5 l/h, GMXa 0414PVT, 8x5 7 bar/14.5 l/h, GMXa 0715PVT, 8x5 2 bar/19.7 l/h, GMXa 0220PVT, 12x9 4 bar/24.0 l/h, GMXa 0424PVT, 12x9 2 bar/45.0 l/h, GMXa 0245PVT, 12x9 Sigma 1 - Basic 12 bar/17 l/h, S1BaH 12017PVTS, 3/4-10 10 bar/22 l/h, S1BaH 10022PVTS, 3/4-10 12 bar/35 l/h, S1BaH 12035PVTS, 3/4-10...
- Page 9 About this product Metering system DSWb DSWb Sigma 3 - Basic 10 bar/146 l/h, S3BaH 120145PVTS, 1 1/2-25 10 bar/208 l/h, S3BaH 120190PVTS, 1 1/2-25 10 bar/292 l/h, S3BaH 120270PVTS, 1 1/2-25 10 bar/365 l/h, S3BaH 120330PVTS, 1 1/2-25 7 bar/410 l/h, S3BaH 070410PVTS, 2-32 7 bar/580 l/h, S3BaH 070580PVTS, 2-32 4 bar/830 l/h, S3BaH 040830PVTS, 2-32 4 bar/1030 l/h, S3BaH 041030PVTS, 2-32...
- Page 10 About this product Metering system DSWb DSWb 10 bar/9.0 l/h, GMXa 1009PVT, 8x5 4 bar/13.5 l/h, GMXa 0414PVT, 8x5 7 bar/14.5 l/h, GMXa 0715PVT, 8x5 2 bar/19.7 l/h, GMXa 0220PVT, 12x9 4 bar/24.0 l/h, GMXa 0424PVT, 12x9 2 bar/45.0 l/h, GMXa 0245PVT, 12x9 Sigma 1 - Basic 12 bar/17 l/h, S1BaH 12017PVTS, 3/4-10 10 bar/22 l/h, S1BaH 10022PVTS, 3/4-10...
- Page 11 About this product Metering system DSWb DSWb 4 bar/353 l/h, S2CbH 04350PVTS, 1 1/2-25 Sigma 3 - Basic 10 bar/146 l/h, S3BaH 120145PVTS, 1 1/2-25 10 bar/208 l/h, S3BaH 120190PVTS, 1 1/2-25 10 bar/292 l/h, S3BaH 120270PVTS, 1 1/2-25 10 bar/365 l/h, S3BaH 120330PVTS, 1 1/2-25 7 bar/410 l/h, S3BaH 070410PVTS, 2-32 7 bar/580 l/h, S3BaH 070580PVTS, 2-32 4 bar/830 l/h, S3BaH 040830PVTS1, 2-32...
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Page 12: Standard Solenoid Metering Pumps For Dswb
About this product 1.2.1 Standard solenoid metering pumps for DSWb Beta 4b: Posi‐ Article no.: Identity code Output: Weight Hydraulic Mains Capacity Current tion connector: voltage (kg) (VAC) 1076297 BT4b 1000 10 bar/0.74 100 ... 230 0.25 ... 0.1 PVT2000U11000 1076298 BT4b 1602 16 bar/2.2 l/h... - Page 13 About this product gamma/ X: Posi‐ Article Identity code Output: Weight Hydraulic Mains Capacity Current tion no.: connector: voltage (kg) (VAC) 1076416 GMXa 1604 16 bar/3.6 l/h 100 ... 230 0.25 ... 0.1 PVT20000U110 300DE 1076417 GMXa 0708 7 bar/7.6 l/h 100 ...
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Page 14: Standard Motor-Driven Metering Pumps For Dswb
About this product 1.2.2 Standard motor-driven metering pumps for DSWb Sigma_1 (Basic type) Pos. Article Identity code Output: Hydraulic Dosing Motor Voltage Control: no.: connector: head: (kW) 1081544 S1Ba 12017 12 bar/17 l/h 3/4 ... 10 0.09 230/400 PVTT000S000 1081624 S1Ba 10022 10 bar/22 l/h 3/4 ... - Page 15 About this product Sigma_3 (Basic type) Pos. Article Identity code Output: Hydraulic Dosing Motor Voltage Control: no.: connector: head: (kW) 1081638 S3Ba 120145 10 bar/146 l/h 1 1/2 ... 25 0.37 230/400 PVTT000S000 1081639 S3Ba 120190 10 bar/208 l/h 1 1/2 ... 25 0.37 230/400 PVTT000S000...
- Page 16 About this product Sigma_2 (Control type) Pos. Article Identity code Output: Hydraulic con‐ Dosing Motor Voltage Control: no.: nector: head: (kW) 1081655 S2Cb 16050 10 bar/61 l/h 1 ... 15 100 ... 240 * PVTS000U1110 S0DE 1081656 S2Cb 16090 10 bar/109 l/h 1 ... 15 100 ...
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Page 17: Metering System, 1 Solenoid Metering Pump, 1 Point Of Injection
About this product 1.3 Metering system, 1 solenoid metering pump, 1 point of injection DN10 DN10 VII. VIII. III. DN10 DN10 A2469 Fig. 2: Metering system, 1 solenoid metering pump, 1 point of injection Feed III. Vacuum tank Flushing pipe Vacuum pump Drain Manometer... -
Page 18: Metering System, 2 Solenoid Metering Pumps, 1 Point Of Injection
About this product 1.4 Metering system, 2 solenoid metering pumps, 1 point of injection DN10 VII. VIII. III. DN10 DN10 1000 A2470 Fig. 3: Metering system, 2 solenoid metering pumps, 1 point of injection Feed III. Vacuum tank Flushing pipe Vacuum pump Drain Manometer... -
Page 19: Metering System, 2 Solenoid Metering Pumps, 2 Points Of Injection
About this product 1.5 Metering system, 2 solenoid metering pumps, 2 points of injection DN10 VII. VIII. III. DN10 DN10 1000 A2471 Fig. 4: Metering system, 2 solenoid metering pumps, 2 points of injection Feed III. Vacuum tank Flushing pipe Vacuum pump Drain Manometer... -
Page 20: Metering System, 1 Motor-Driven Metering Pump, 1 Point Of Injection
About this product 1.6 Metering system, 1 motor-driven metering pump, 1 point of injection VII. III. VIII. 1200 A2472 Fig. 5: Metering system, 1 motor-driven metering pump, 1 point of injection Feed III. Vacuum tank Flushing pipe Vacuum pump Drain Manometer Outlet Relief valve... -
Page 21: Safety And Responsibility
Safety and responsibility Safety and responsibility 2.1 User qualification WARNING! Danger of injury with inadequately qualified personnel The operator of the system / equipment is responsible for ensuring that the qualifications are fulfilled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage. - Page 22 Safety and responsibility DANGER! Nature and source of the danger Consequence: Fatal or very serious injuries. Measure to be taken to avoid this danger. Description of hazard – Denotes an immediate threatening danger. If the sit‐ uation is disregarded, it will result in fatal or very serious injuries.
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Page 23: General Safety Notes
Safety and responsibility 2.3 General safety notes WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet. - Page 24 Safety and responsibility WARNING! Pumping flammable media Possible consequence: Fatal or very serious injuries. Take appropriate safety precautions when pumping flammable media. Observe the safety data sheet for the medium. CAUTION! Securing the unit Only operate the unit when fixed to a wall or similar. CAUTION! Caution: feed chemical spraying around The metering pump can generate a multiple of its rated...
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Page 25: Intended Use
Safety and responsibility Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the mains/power supply or press the emergency cut-off switch fitted on the side of the system. If feed chemical is escaping, switch off the pump by [Stop/Start] . -
Page 26: Storage And Transport
Storage and Transport Storage and Transport Ambient conditions for storage and trans‐ port CAUTION! – Prior to storage or transport, ensure that the system is free from feed chemical and water – Flush out the media carrying parts including the hoses using clean pure water –... -
Page 27: Assembly And Installation
Only use materials that comply with the provisions and specifica‐ tions of the ProMinent resistance list. Only use adhesives approved for your application to bond the pipes. If in doubt, contact the adhesives’ manufacturer. -
Page 28: Installation On The Floor
Assembly and installation 4.1 Installation on the floor 2 x fixing elements to fix the mounting frame to the floor 2 x 13 mm holes A2351 Fig. 6: Installation on the floor. Only for frame, not for cabinets. 4.2 Installation with stainless steel bracket 4 x M8 machine feet with fixing hole Ø15 mm 1 x stainless steel bracket 1190x600x100 mm (LxHxW) 4 x M8 fixing bolts (bracket –... - Page 29 Assembly and installation Model: 2 pumps, 1 point of injection Connect the level switch to the active pump. Model: 2 pumps, 2 points of injection Connect the level switch to the terminal box. Empty signal prompt by a higher-level control (by the customer). The pumps are switched off possibly by the Pause input (by the cus‐...
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Page 30: Commissioning
Commissioning Commissioning Ä Chapter 2.1 ‘User qualification’ User qualification: trained user, see on page 21 Prerequisite for commissioning: All installation and assembly work has been performed by qualified personnel. The system operator has produced system-specific operating guidelines and has trained the operating per‐ sonnel on the basis of these operating guidelines. -
Page 31: Commissioning Test Run
Commissioning 5.3 Commissioning Test Run Faults during the test run Should you identify a fault during the test run, first remedy this fault. Only approve the metering system after a further test run with distilled water providing this test run is fault-free. Details on the set up of the individual components can be found in the corresponding operating instructions for the respective components. - Page 32 Commissioning Pay attention to the information in the operating instruc‐ tions for the respective metering pumps. The metering pumps are self-priming and prime the feed chemical into the metering line on the discharge side. Fully bleed the metering line for trouble-free metering and fill with feed chemical.
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Page 33: Operation Of The Metering System
Operation of the Metering System Operation of the Metering System Ä Chapter 2.1 ‘User qualifica‐ User qualification: instructed user, see tion’ on page 21 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. -
Page 34: Maintenance And Troubleshooting
Maintenance and Troubleshooting Maintenance and Troubleshooting Ä Chapter 2.1 ‘User qualification’ User qualification: trained user, see on page 21 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. -
Page 35: Maintenance
Maintenance and Troubleshooting 7.1 Maintenance Maintenance intervals Maintenance intervals strongly depend on the feed chemical, the hydraulic conditions and the effective run- time of the components. No general statement on main‐ tenance intervals can therefore be provided. The mainte‐ nance intervals recommended and specified in the operating instructions are based on many years of expe‐... - Page 36 Maintenance and Troubleshooting Tab. 2: "Maintenance" schedule for the metering system. What? Where? Where described? Metering pumps Functional test Daily inspection Pump operating instructions Metering system operating Inspection of the electrical connections, Quarterly inspection instructions mechanical intactness, secure fixing and corrosion damage Check the starting torques of the fixing 24 hours after initial commissioning, then bolts on the dosing head...
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Page 37: Troubleshooting
Maintenance and Troubleshooting 7.2 Troubleshooting Fault Possible cause Remedy Suction line contains gas Priming lift too high, operating conditions Reduce priming lift, use automatic gas bubbles too close to the vapour pressure of the release, reduce temperature medium Suction line leaks and is drawing air Check negative pressure tightness and connections, bleed line Medium tends to be gaseous... - Page 38 Maintenance and Troubleshooting Fault Possible cause Remedy Control failure, no control signal Ensure correct control signal through measurement Cable for control is loose or incorrectly con‐ Check connector and, if required, rewire nected the signal cable Stroke rate or stroke length set to "0" Set the stroke rate / stroke length to the desired value Pump is set to standby mode or pause...
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Page 39: Decommissioning And Disposal
Decommissioning and Disposal Decommissioning and Disposal Ä Chapter 2.1 ‘User qualifica‐ User qualification: instructed user, see tion’ on page 21 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. -
Page 40: Disposal Of Used Parts
Decontaminate the unit before returning it for repair. To do so, remove all traces of hazardous substances. Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. -
Page 41: Technical Data
Technical data Technical data You will find the technical data for the metering pump and the other units (back pressure valve, multifunctional valve, pulsation damper etc.) in the product-specific operating instructions. Storage and transport temperature of the metering system; 0 ... 50 °C Maximum air humidity: 95% relative humidity Maximum permissible operating pressure: 10 bar at 25 °C (feed chemical) - Page 42 Technical data DSWa with 2 pumps: Type SP10 S110 S115 S215 Pumps Beta 4/5b, DLTa, GMXa Sigma/ 1 Sigma/ 1 Sigma/ 2 Nominal width of pipework DN 10 DN 10 DN 15 DN 15 Nominal width of flushing connector DN 10 DN 10 DN 10 DN 10...
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Page 43: Drawings
Drawings Drawings 10.1 Metering system, 1 pump, 1 point of injection 82_02-401_02_43-0A A2626 Fig. 8: Metering system, 1 pump, 1 point of injection, all dimensions in mm Frame 11 Terminal box Metering pump 12 Level switch Ball valve 13 DSWb spray guard Non-return valve Feed Inline damper, 0.05 l, G 3/4... -
Page 44: Metering System, 2 Pumps, 1 Point Of Injection
Drawings 10.2 Metering system, 2 pumps, 1 point of injection 1000 82_02-401_02_44-0A A2627 Fig. 9: Metering system, 2 pumps, 1 point of injection Frame 11 Terminal box Metering pumps 12 Level switch Ball valve 13 DSWb spray guard Non-return valve Feed Inline damper Flushing connector... -
Page 45: Metering System, 2 Pumps, 2 Points Of Injection
Drawings 10.3 Metering system, 2 pumps, 2 points of injection 1000 82_02-401_02_45-0A A2628 Fig. 10: Metering system, 2 pumps, 2 points of injection Frame 11 Terminal box Metering pumps 12 Level switch Ball valve 13 DSWb spray guard Non-return valve Feed Inline damper Flushing connector... -
Page 46: Electrical Wiring Diagram
Electrical wiring diagram Electrical wiring diagram Wiring diagram for your system. The wiring diagram for your system may vary depending on the design. Please refer to the system-specific wiring diagram. 11.1 Electrical wiring diagram, 1 pump 400 VAC, 3-phase A2629 Fig. -
Page 47: Electrical Wiring Diagram, 1 Pump 230 Vac, 1-Phase
Electrical wiring diagram 11.2 Electrical wiring diagram, 1 pump 230 VAC, 1-phase A2630 Fig. 12: Electrical wiring diagram, 1 pump 230 VAC, 1-phase... -
Page 48: Flow Diagram For Dswb (Pid)
Flow diagram for DSWb (PID) Flow diagram for DSWb (PID) Symbols Process line symbols Test valve Main process line Ball valve Back pressure valve Pulsation damper Calibration pot Pressure display Metering pump A2428 Fig. 13: Legend for flow diagrams... -
Page 49: Flow Diagram For Dswb, Pid, 1 Pump, 1 Point Of Injection
Flow diagram for DSWb (PID) 12.1 Flow diagram for DSWb, PID, 1 pump, 1 point of injection A2429 Fig. 14: Flow diagram for DSWb, PID, 1 pump, 1 point of injection... -
Page 50: Flow Diagram For Dswb, Pid, 2 Pumps, 1 Point Of Injection
Flow diagram for DSWb (PID) 12.2 Flow diagram for DSWb, PID, 2 pumps, 1 point of injection A2430 Fig. 15: Flow diagram for DSWb, PID, 2 pumps, 1 point of injection... -
Page 51: Flow Diagram For Dswb, Pid, 2 Pumps, 2 Points Of Injection
Flow diagram for DSWb (PID) 12.3 Flow diagram for DSWb, PID, 2 pumps, 2 points of injection A2431 Fig. 16: Flow diagram for DSWb, PID, 2 pumps, 2 points of injection... -
Page 52: Eu Declaration Of Conformity For Machinery
EU Declaration of Conformity for Machinery In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent Systems s.r.o Fügnerova ul. 567 CZ-33601 Blovice, Czech Republic ID no.: 48363448... -
Page 53: Index
Index Index Action, step by step ......2 Question: How can I store and transport the product? Applied harmonised standards . - Page 56 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Germany Telephone: ++49 6221 842-0 Fax: ++49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 982890, 1, en_GB © 2018...
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