ProMinent DULCODOS Hydrazin Operating Instructions Manual
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ProMinent DULCODOS Hydrazin Operating Instructions Manual

ProMinent DULCODOS Hydrazin Operating Instructions Manual

Hydrazine metering systems
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Operating instructions
Hydrazine metering systems
DULCODOS
Hydrazin
®
EN
P_HYD_0001_SW
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 986548
Original operating instructions (2006/42/EC)
BA DD 036 08/18 EN

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Summary of Contents for ProMinent DULCODOS Hydrazin

  • Page 1 Operating instructions Hydrazine metering systems DULCODOS Hydrazin ® P_HYD_0001_SW Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage. Part no.
  • Page 2 Supplemental directives Supplementary information Read the following supplementary information in its entirety! You will ben‐ efit more from using the operating instructions should you already know this information. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Instructions Information This provides important information relating to the cor‐...

  • Page 3: Table Of Contents

    Table of contents Table of contents List of other applicable documents..........4 Type list with performance data............5 About the product................6 Safety chapter................. 7 Storage, transport, unpacking............11 Overview of equipment and control elements....... 12 Functional description..............13 Assembly..................14 Installation..................

  • Page 4: List Of Other Applicable Documents

    List of other applicable documents List of other applicable documents Dependent on your order, you will find the Title following applicable documents in the appendix to these operating instructions: Operating Instructions Beta b BT4b and BT5b Solenoid Metering Pump ®...

  • Page 5: Type List With Performance Data

    Type list with performance data Type list with performance data Hydrazine metering systems DUL‐ CODOS ® Hydrazin Pump data Dosing tank volume Metering pump Back pressure, max. Transfer pump capacity Order no. capacity l / h l / h approx. 17 913018 11.0 approx.

  • Page 6: About The Product

    About the product About the product The Hydrazine metering systems DULCODOS ® Hydrazin are used for the manual batching and automatic metering of diluted hydrazine solution. They are closed hydrazine systems. Hydrazine is used as an oxygen binding agent to prevent corrosion in hot water and steam generators.

  • Page 7: Safety Chapter

    All other uses or a modification of the system are only permitted with the written authorisation of ProMinent, Heidelberg. The systems are not intended for operation in areas at risk from explo‐ sion.
  • Page 8 Safety chapter Task Qualification Repair Technical personnel Troubleshooting Technical personnel Decommissioning / Disposal Technical personnel Technical personnel A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his/her technical training, knowledge and experience, as well as knowledge of pertinent regulations.
  • Page 9 Safety chapter WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if necessary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.
  • Page 10 Safety chapter Labelling The operator must classify and label all storage tanks according to the concentration of hydrazine contained in them.

  • Page 11: Storage, Transport, Unpacking

    Storage, transport, unpacking Storage, transport, unpacking Safety information for hydrazine WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.

  • Page 12: Overview Of Equipment And Control Elements

    Overview of equipment and control elements Overview of equipment and control elements P_HYD_0020_SW Fig. 2: Overview of equipment metering system DULCODOS Hydrazin ® Storage tank with connector for coupling (accessories) Coupling (accessories) Vapour recovery line Decanting pump (with control elements) Metering pump for metering (with control elements Injection valve Vent filter...

  • Page 13: Functional Description

    Functional description Functional description WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.

  • Page 14: Assembly

    Assembly Assembly WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if necessary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.

  • Page 15: Installation

    Installation Installation 9.1 Installation, hydraulic P_HYD_0021_SW Fig. 3: A. Screw parts together, B. make the internal piping connections Assemble the supplied parts of the hydrazine dosing system and screw together with the connectors of the chemical feed container to form a tight fit - see Fig. 3 A. 1.
  • Page 16 Installation P_HYD_0022_SW Fig. 4: Make external piping connections Make the external piping connections - see Fig. 4. WARNING! Warning of toxic hydrazine The system can overflow in the event of backflow from the main line. – Install an injection valve or vacuum breaker. WARNING! Warning of toxic hydrazine vapour Hydrazine vapour can escape in the event of a...

  • Page 17: 9.2 Installation, Electrical

    Installation Install the flushing adapter. Mount the flushing adapter to the wall. Connect the flushing adapter to the diluting water stopcock. 9.2 Installation, electrical 4 1 2 P_HYD_0026_SW Fig. 5: Undertake the electrical installation for (A) the transfer pump and (B) metering pump Make the electrical cabling connections - see Fig.

  • Page 18: Adjustment

    Adjustment Adjustment Set the transfer pump to 100% stroke length - while it is running - and to 100% stroke rate (multifunctional switch). Adapt the “metering pump” using the stroke length and the stroke rate (multifunctional switch) to the conditions of your process - see also "Operating instructions for metering pumps Beta BT4 and BT5".

  • Page 19: Start Up

    Start up Start up Safety information WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.
  • Page 20 Start up Injection valve or vacuum breaker Test: Loosen the discharge line on the metering pump and observe if liquid is forced back. Collecting pan (to be provided on site) Test: Fill with water and check for water tightness. Then remove the water again.
  • Page 21 Start up Check the storage tank and storage tank base for cracks or other damage and leak-tightness. Check all adhesion points for leak-tightness, all pipework, threaded connectors and pipe connections on the metering vessel. Check all threaded connectors for leak-tightness: on the stopcocks on the stopcock on the diluting water line...
  • Page 22 Start up The hydrazine metering system can be released for operation if all of the points detailed in the acceptance test are fulfilled during initial commis‐ sioning.

  • Page 23: Operation

    Operation Operation Batching hydrazine solution WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.
  • Page 24 Operation Replacing the storage tank WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.

  • Page 25: Maintenance

    Maintenance Maintenance Safety information WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance.
  • Page 26 Maintenance Interval Maintenance work Personnel every 6 months Replace the active carbon filter - see section "Maintenance of active Technical personnel carbon filter" below. every two years Replace the relief valve diaphragm - see operating instructions for the relief Technical personnel valve.

  • Page 27: Repair And Troubleshooting

    Repair and troubleshooting Repair and troubleshooting WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance.

  • Page 28: Decommissioning And Disposal

    Decommissioning and disposal Decommissioning and disposal Decommissioning WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.
  • Page 29 Decommissioning and disposal Disposal WARNING! Hydrazine / levoxine can escape The hydrazine metering system contains at the very least the residue of hydrazine / levoxine. – Flush the system with diluting water - see Ä ‘Decommissioning’ on page 28 . –...

  • Page 30: Technical Data

    Technical data Technical data Safety information CAUTION! Warning about operation with insufficient technical data Incomplete technical data could result in problems occurring during operation of the hydrazine metering system! – Also observe the operating instructions for "Solenoid metering pumps Beta BT4 and BT5".

  • Page 31: Materials And Properties Of The Components

    Technical data Dosing tank volume Metering pump Back pressure, max. Transfer pump capacity Order no. capacity l / h l / h approx. 17 913018 11.0 approx. 32 913019 Degree of protection Protection against contact and moisture: IP 65 in accordance with IEC 529, EN 60529, DIN VDE 0470 Part 1 Sound pressure level The sound pressure level is <...
  • Page 32 Technical data Hydrazine metering system, 250 l 1 - Metering pump Beta ® BT5b0713NPE0000UA004100, capacity 11.0 l/h at max. back pressure 7.0 bar. You can find more detailed information in your operating instructions. 1 - Metering pump Beta ® BT5b0232NPE0000UA004100, used as a transfer pump, pump capacity 32.0 l/h at max.

  • Page 33: Spare Parts And Accessories

    Spare parts and accessories Spare parts and accessories 17.1 Spare parts Metering system 140 l (part no. 913018) Tab. 1: For metering pump Beta ® BT4b0708NPT0000UA004100: Description Order no. 1036869 Beta ® BT4b0708NPT0000UA004100 without bleed valve Dosing head with suction/pressure connectors, without diaphragm, without connector kit 1034458 Connector kit 8x5 1035641...

  • Page 34: Accessories

    Spare parts and accessories Metering system 250 l (part no. 913019) Tab. 4: For metering pump Beta ® BT5b0713NPT0000UA004100: Description Order no. 1037109 Beta BT5b0713NPT0000UA004100 without bleed valve ® Dosing head with suction/pressure connectors, without diaphragm, without connector kit 1034461 Connector kit 8x5 1035642 Metering diaphragm 55.0x26.0...

  • Page 35: Appendix

    Appendix Appendix 18.1 Dimension sheets DULCODOS Hydrazin 140 l ® P_HYD_0023_SW Fig. 8: Dimensional drawing Hydrazin 140 l (dimensions in mm) DULCODOS Hydrazin 250 l ® P_HYD_0024_SW Fig. 9: Dimensional drawing Hydrazin 250 l (dimensions in mm)

  • Page 36: Ec Declaration Of Conformity

    Harmonised standards applied, in EN ISO 12100:2010 particular: EN 60204-1:2006/A1:2009 EN 809:1998+-a1:2009+AC:2010 EN 14123-1:2015 Date: 09.04.2018 You can download the Declaration of Conformity at www.prominent.com. 18.3 Declaration of Decontamination You will find the current Declaration of Decontamination to download on the manufacturer's homepage.

  • Page 37: Acceptance Test Certificate

    Original for operator / carbon copy for ProMinent Dosiertechnik GmbH Notice: 10068/001 created: Bannas tested: Bannas changed: Page 1 of 1 Document: 82 05-401 00 07-TB A1D-01 (AbnahmeDrkoll deu Hvdrazin) Date: 2010-06-02 Time: 10:24 ProMinent Dosiertechnik GmbH, P.O. Box 10 17 60, D-69007 Heidelberg - Germany...

  • Page 38: Technical Data For Hydrazine / Levoxine 15

    Appendix 18.5 Technical data for hydrazine / levoxine 15% WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet.
  • Page 40 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 986548, 2, en_GB © 2007...

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