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Clemco AEROLYTE 6060A G2 Manual

Plastic media blast cabinets
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AEROLYTE
6060A G2 and 7272A G2
Plastic
Cabinets
Media Blast
O. M. 27789
DATE OF ISSUE: 05/15
REVISION:
C, 12/19
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material and the information relating
to these products are intended for knowledgeable, experienced
users. It is the responsibility of the employer to ensure that proper
training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates
regarding
production
rates
or
finishes
are
the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
© 2019 CLEMCO INDUSTRIES CORP.
the suitability of, engineering balance of, or compliance with
One Cable Car Dr.
regulations or standard practice of any such combination of
Washington, MO 63090
products or components the user may employ.
Phone (636) 239-4300
Fax (800) 726-7559
This equipment is only one component of a cabinet blasting
Email: info@clemcoindustries.com
operation. Other products, such as air compressors, air filters and
www.clemcoindustries.com
receivers, abrasives, equipment for ventilating or dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.

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Summary of Contents for Clemco AEROLYTE 6060A G2

  • Page 1 Other products, such as air compressors, air filters and www.clemcoindustries.com receivers, abrasives, equipment for ventilating or dehumidifying, or other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures.

  • Page 2: Table Of Contents

    Media Unloading ............4.2 Loading and Unloading Parts ........4.3 Blasting Operation ............4.4 Operation and Function of the Choke Valve ....4.5 Blasting Technique ............ 4.6 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 3: General Description

    10.5 ft and 12 ft when the top access door Poor visibility ............... 8.1 is open. The illustration shows the standard 900 cfm reclaimer mounted atop the blast machine. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 4: Theory Of Operation

    To muffler on rear cabinet wall Blast Machine Blow-Off Nozzle Compressed-Air Filter Attachment for compressed air supply Blast Hose Blow-Off Hose Foot Pedal Blast Nozzle Figure 1 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 5: Dust Collector Options

    Refer to the applicable dust and impair recovery from the cabinet hopper. collector manual noted in Paragraph 1.1.1 for the HEPA option. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 6: Blasting Media

    1.11.1 Electrical requirements depend on the size and phase of the dust-collector exhauster motor. NOTE: Full- load amps (FLA) shown below are for the motor only; © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 7: Assemble Blast Machine And Reclaimer

    Washers, and Nuts hose securely with worm clamps provided. Blast Machine 2.4.3 The 7" diameter hose attaches to the reclaimer Figure 3 outlet, which will be connected later. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 8: Attach Blast-Machine Exhaust Hose

    Exhaust Hose Assembly Hose Adaptor Air Filter Compressed Air Inlet Pressure Regulator To muffler on cabinet hopper. Accessory Plug Blow-off Nozzle Pneumatic Control Schematic Figure 6 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 9: Connect Urethane Control Tubing

    Use safety lock pins to secure twist-on couplings. Use safety cable to prevent separated hose from whipping. Once installed, all slack must be removed from the cable. Figure 8 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 10: Ground Cabinet And Dust Collector

    If it rotates in reverse, change the wires, as noted on the motor plate to reverse rotation. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 11: Field Installed Accessories

    Disregard the instructions that The optional manometer kit is listed in Section 9.1. do not apply. Refer to Figure 12 for arrangement of the major components. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...
  • Page 12 3.4.4.2 Install 1/2" shoulder screws through both hinged- track pivot bars and into the holes in the outside track. Secure with 3/8 lock nuts. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 13: Operation

    Install a quick- vacuum to clean media residue in cabinet hopper and release pin on both sides of the track to hold it vertical. blast machine head. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 14: Loading And Unloading Parts

    Refer to troubleshooting 4.4.8 If an object should fall through the grate, stop Sections 8.14 and 8.15 and identify source blasting immediately and retrieve it. of leak. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 15: Operation And Function Of The Choke Valve

    Refilling takes approximately 15 seconds. Figure 18 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 16: Media Metering (Media Flow)

    5.4.2 To remove more fines: (Too much dust in media.) Raise the cylinder by moving the lever left toward "COARSE" in 1/4" increments at the indicator © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 17: Door Interlocks

    If a manometer is not available, use the gloves on it. Tighten the adjusting screw nuts. as an indicator. With the exhauster running, the gloves should be inflated, but not elevated off the grate. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 18: Optional Manometer

    Carefully close the door on the needle. The side of the NOTE: Readings must be taken with the cabinet needle will embed into the rubber, creating an airtight seal. door open and with the exhauster running. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 19: Preventive Maintenance

    While the valves are closed. door is open, inspect the door gasket for wear or damage. Replace the gasket at the first sign of wear. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 20: Drain Compressed-Air Filter

    Dust discharge at the dust-collector outlet indicates a nozzle for wear. Replace the nozzle when the orifice leaking or damaged filter cartridge. Check immediately. diameter is worn 1/16" larger than original size. Before © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 21: Weekly Inspection During Blasting

    Refer to Section 1.1.1. the inside of the port and the other is on the outside, sandwiching the arm port between both spring rings. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 22: Blast Hose And Nozzle

    Using cover lenses prolongs the window frame and on the cabinet. If either gasket is life of the view window. damaged, replace it, per section 7.5. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 23: Window-Gasket Replacement

    Figure 25 7.6.7 Swing the window frame into place and tighten the frame nuts. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 24: Led Light Assembly

    7.7.4.8 Tighten the strain-relief compression nut, set the 7.7.2.2 Remove all the old gasket material and clean light module on the diffuser, and reattach the cover. the surface of the cabinet. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 25: Replacing Pop-Up Valve

    Seat Casting Inspection-Door Clamp Clamp Nut Pop-Up Seal Push into groove. Push or pull up to "pop" Figure 28 the seal into the groove. Figure 30 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 26: Piston Outlet Valve

    NOTE: If the bonnet does not screw on hand-tight, do not force it. Recheck alignment and repeat assembly. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 27: Replacing Reclaimer Wear Plate

    Make sure the leading edge of the wear plate is aligned with the reclaimer inlet and that the top edge is even with the top of the reclaimer. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 28: Troubleshooting

    Air leaking through the outlet valve, reducing 8.1.9 Obstruction in flex hose between the cabinet blast pressure. Inspect outlet valve for leaks. hopper and reclaimer inlet. Inspect flex hose for blockage. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 29: Plugged Nozzle

    Section 5.2. 8.9.6 Inspect pop-up valve and seal for wear and 8.7.3 Make sure the blast machine is pressurized. misalignment. See Section 8.9. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 30: Blast Machine Does Not Depressurize

    Refer to the system’s wiring schematic. Refer to Sections 2.11. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 31: Accessories And Replacement Parts

    Washer, 5/16 flat ........03216 Washer, 5/16 lock ........03217 Armrest Installed Cabinet shown for reference. * Lower bearing used only on 48" turntable. Figure 34 Figure 33 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...
  • Page 32 Washer, 1/2" lock ........03516 Nut, 1/2-NC hex ........03511 Pin, quick release ........25540 * Lower bearing not used on 30" turntable. Figure 36 Figure 35 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 33: Cabinet Replacement Parts

    Nut, 1" lock ..........11917 Grommet, blank ........13666 Coupling, 1"-NPT pipe ......01830 * Light assembly shown for reference. Refer to 9, 10 Figure 39 for parts. Figure 37 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 34: View Window Assembly

    Locknut, 1/2" conduit ........ 12713 Nut, 1/4" NC hex ........03111 Washer, 1/4" lock ........03117 Washer, 1/4" flat ........03116 Cutout in cabinet top. Figure 39 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 35: Plumbing And Cabinet Controls

    To "IN" on valve IN (supply) To "OUT" on valve Compressed-Air Inlet To cabinet hopper. Directional arrows on control lines show direction of air flow. Figure 41 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 36: Blast Machine

    Valve, 1" piston outlet ....... 01967 Regulator, 1" pilot operated w/ gauge ..12052 * Not included with blast machine assembly Some items rotated for clarity. Figure 42 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 37: Fsv Metering Valve

    Valve handle pin ........20246 Washer, 1/4" flat ........03116 Gauge unit ..........02433 Hitch pin ..........20245 Set screw, 1/4-NC x 1/2" square head ..03080 Figure 43 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

  • Page 38: 1" Piston Outlet Valve

    Gasket, 5/16" x 1" adhesive-backed, per foot, specify feet required ....00187 Figure 45 ** 11685 – elbow is not included with replacement valve. If needed order separately. Figure 44 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...
  • Page 39 *Items with an asterisk (*) are not include with replacement reclaimers. If those items are needed thy must be ordered separately. Some items rotated for clarity. Figure 46 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27789 Rev. C, 12/19...

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Aerolyte 7272a g2

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