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Clemco Zero BNP 6012 Manual
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Clemco Zero BNP 6012 Manual

Suction blast cabinet
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BNP Suction Blast Cabinets
Models 6012 and 7212
O. M. 27723
DATE OF ISSUE: 05/14
REVISION:
A, 07/16
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates
regarding
production
rates
or
finishes
are
the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
© 2016 CLEMCO INDUSTRIES CORP.
the suitability of or engineering balance of or compliance with
One Cable Car Dr.
regulations or standard practice of any such combination of products
Washington, MO 63090
or components the user may employ.
Phone (636) 239-4300
Fax (800) 726-7559
This equipment is only one component of a cabinet blasting
Email: info@clemcoindustries.com
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
www.clemcoindustries.com
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.

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Summary of Contents for Clemco Zero BNP 6012

  • Page 1 Other products, such as air compressors, air filters and receivers, abrasives, equipment for ventilating, dehumidifying, or www.clemcoindustries.com other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures.
  • Page 2 When the foot pedal is released, blasting stops. Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 3 RPC-2, as shown in Figure 2, but instead of a dust drawer, the collector sits atop a hopper, which provides additional dust storage, and empties into a drum. Refer to RPH manual number 21449. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 4 900 cfm reclaimer must be designed to accept liners and have a reclaimers. removable top. Rubber liners are shown in Section 9.1. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 5 Moisture causes media to clump easily accomplished. Reclaimers with welded-on tops and inhibits free flow through the feed assembly. If the © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

  • Page 6: Installation

    Refer to the dust collector owner’s manual to set 2.1.5 up the dust collector and prepare it for operation. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 7 • Lockout and tagout the compressed air supply. pressure. Hose disconnection while under • Bleed the compressed air supply line. pressure could cause serious injury. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 8 On-Off switch ON and quickly turn it replace it. OFF, causing the motor to rotate slowly. Look through the slots in the motor fan housing where rotation of the fan © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

  • Page 9: Field Installed Accessories

    Install lock washers and nuts from inside the cabinet and tighten securely. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 10 (with locations in the end support bar. If necessary, mark the no gaps) on the track supports. hole locations and remove the track for drilling. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

  • Page 11: Operation

    Inserting the pin through the workcar and inside track media until it starts to flow. Replace the plug when the hole prevents the cart from moving when inside the reclaimer is empty. cabinet. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 12 Pull the button to start the Unload parts, shut off the air supply valve, and 4.4.3 exhauster. switch OFF the lights and exhauster. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 13 (clockwise when viewed from the top) covering more of the holes so less air enters the media hose. Tighten the locking nut finger-tight to maintain the setting © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 14 Adjustments are made by pressure using the cabinet’s air-inlet damper. Open the loosening the handle's tensioning knob and moving the © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 15 Test the operation with the door open and then 5.7.5 the flex hose approximately 8" from the top of the again closed. Point the nozzle away from the door © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 16 To find the static pressure, add the number of 5.8.9 inches the fluid travels up one column to the inches the fluid travels down the other column. Refer to the example in Figure 22. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

  • Page 17: Preventive Maintenance

    6.2.4 During operation, inspect cabinet door seals for 6.2.5 Replace the nozzle when its diameter has 7.2.1 media leaks. increased by 1/16", or when suction diminishes © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 18 Swing the window frame into place and tighten 7.4.6 the frame nuts. Remove the window to prevent breakage. 7.6.2 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 19 7.8.12 (2nd) Place the cone liner in the cone with the fabric side down, and check the fi t, trim if necessary. Follow the instructions provided with the adhesive and © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 20 Reverse-pulse dust collectors are covered in a separate the seams of the cone-ring liner and cone liner and manual. between the cone liner and wall liner. Wipe the caulking smooth. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

  • Page 21: Troubleshooting

    Moist media. Frequent bridging or blockage in 8.3.8 the area of the metering valve can be caused by moisture. Refer to Section 8.5. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 22 8.10.8 Nozzle inserted backward; the tapered end of the nozzle should face toward the air jet. Blocked or leaking control lines. Check all 8.6.4 urethane tubing for blockage or leaks. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

  • Page 23: Accessories And Replacement Parts

    900 cfm reclaimer ........28630 8.13.6 Reclaimer door open. DO NOT operate unless door is closed. 8.13.7 Obstruction flex hose. Remove hoses and check for blockage. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 24 2-1/2” long for 48" turntable ....03457 Lock-washer, 1/2" ........03516 Nut, 1/2-NC hex ........03511 * Lower bearing not used with 30-inch turntable. Figure 28 Figure 27 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 25 Noise-reduction arm port covers, pair ....24885 Lock pins (pkg of 25) for twist-on hose couplings ... 11203 Anti-fatigue floor-mat, for front of cabinet ....24744 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 26 Inlet top 900 cfm ..........22827 1200 cfm ..........24031 1800 cfm ..........24032 Screw, self-drilling, 10-16 x 3/4 ....12722 Figure 31 Tube Liner Figure 30 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 27 Quick-Change (clampless) attachment .. 28638 Elbow, 1/4-NPT brass st......02027 Glove, right hand only Band-clamp attachment ......12711 Quick-Change (clampless) attachment .. 28639 Figure 32 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 28 Nut, adjusting stem lock ......23099 Body, metering valve ........ 11532 Fitting, hose, 3/8" NPT x 1/2" barb ... 06369 Plug, metering valve ......... 12011 Figure 34 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 29 Hose end, 1/2" barb x 1/2" fem. swivel ..15002 Wide-spray retaining ring ......12038 Wide-spray nozzle guard ......12295 Adjusting tool, air jet ........19041 Green air hose Clear media hose Figure 36 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 30 To IN on 3-way valve 3-Way valve To OUT on 3-way valve Inlet Regulator Assembly, Refer to Page 25, Figure 31 Some parts rotated for clarity. Figure 37 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 31 6" ID for 900 cfm ........12457 for 7", 8", and two for 12" hose ....11576 7" ID for 1200 cfm ........ 12459 Externally Adjustable Vortex shown for reference Figure 38 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...
  • Page 32 *These items are not included with replacement reclaimer. Order separately if needed. 15, *16 Style may differ from shown. Some parts rotated for clarity. Figure 39 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27723, Rev A, 07/16...

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