Clemco ZERO Pulsar 55se Manual
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Clemco ZERO Pulsar 55se Manual

Suction blast cabinet
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© 2015 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
Ergonomic Suction Cabinet
DATE OF ISSUE: 04/11
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of or engineering balance of or compliance with
regulations or standard practice of any such combination of products
or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
®
PULSAR
O. M. 25727
Rev. C, 10/15
55se

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Summary of Contents for Clemco ZERO Pulsar 55se

  • Page 1 Other products, such as air compressors, air filters and receivers, abrasives, equipment for ventilating, dehumidifying, or www.clemcoindustries.com other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures.
  • Page 2 Warning indicates a hazardous situation that, if for removal. The pulse occurs each time the foot pedal not avoided, could result in death or serious is pressed or released. injury. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 3: Blasting Media

    Sections 9.1 and 9.3. Use boron carbide nozzles when collector, dust collector filter loading (differential blasting with aggressive media, as noted in Section pressure across the dust filters). 1.7.4 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 4: Compressed Air Requirements

    1.8.1 The size of the compressor required to operate the cabinet depends on the size of the air jet and blasting © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 5: Field Installed Accessories

    Hose disconnection while Refer to Section 3.2 for curtain installation. under pressure could cause serious injury. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 6: Curtain Installation

    Match Drill Figure 6 must also be in place within the rails before fasteners are installed. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 7 Tubing from the clean side of the Snubber collector, to filter and Hi (+) port. collector (upper snubber) connects to fitting leading to the Lo (-) port on the Magnehelic gauge. Figure 7 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 8: Operation

    4.3.2 Load and unload parts through either door. 4.4.9 When blasting small parts, place appropriately-sized screen over the grate to prevent parts © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 9 Section 6.4. Air Jet Lock Nut Figure 9 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 10 If the © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 11 When the maximum pulse pressure of 90 psi is the interlock switch. The interlocks should prevent attained, and additional pulsing as described in Section blasting when either door is open, and permit blasting © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 12 The side of the needle will embed into the 5.8.3 Open both manometer valves (elbows) per the rubber door gasket, creating an airtight seal instructions with the manometer. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 13: Preventive Maintenance

    Remove the liner and dump the contents or the tied-off liner into a suitable disposal receptacle. Replace the liner and attach the container to the lid © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 14 6.4.4 Start the exhauster and let it run for 10 seconds or until all airborne dust is cleared from the cabinet. 6.4.5 Repeat the process several times. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 15: Service & Maintenance

    If the frame is to remain open, for cleaning or other reasons, remove it per Section 7.5. 7.3.2 Figure 17 Remove the old window. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 16: Light Assembly

    7.6.3.2 Flip the fixture over to access the lens screws, to separate the hinges. Figure 18 ref. Figure 20. 7.6.3.3 Remove the four lens screws and remove the lens. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 17 A small amount of rocking may be and life of the cartridge. necessary to loosen the gasket seal from the sealing surface. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 18: Troubleshooting

    Check entire reclaimer for negative-pressure Poor visibility leaks. 8.1.1 Dirty filter cartridge. Empty the dust container. Pulse cartridge several times per Section 6.4. Inspect cartridge and replace when necessary. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 19 Drain is too rich, adjust media/air mixture per Section 5.3. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 20 8.13.2 Gloves wearing thin. Inspect gloves and replace them as needed. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 21 Figure 23 a problem with the 3-way valve; replace the 3-way valve. © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

  • Page 22: Accessories And Replacement Parts

    Curtain set ............23530 Back Curtain ............14318 Front curtain ............14319 Door curtain, 2 required ........14320 Figure 25 Rubber curtains, white curtain set ............23540 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 23 Bracket, foot-shelf mounting, each ... 27600 Clamp, glove ..........11576 Hose, 4" ID light-lined flex per foot, 7 ft. required ......12466 11, 12, 13 Figure 26 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 24 Fitting, hose, 3/8" NPT x 1/2" barb ... 06369 Adjusting tool, air jet ......... 19041 Hose end, 1/2" barb x 1/2" fem. swivel ..15002 Figure 27 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 25 Unregulated Air To IN Port Regulated Air To OUT Port To IN Port To OUT Port Pedal shown without top for clarity Compressed air inlet Figure 28 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 26 Light shield assembly, w/cover ....23255 Light fixture (does not include cover or tubes) ..24740 Reflector lens ..........23253 Tube, fluorescent, 17w ......24741 Cover Figure 31 Figure 30 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...
  • Page 27 Nipple, 1/4" NPT hex ......... 02808 Hopper Assembly, includes items 10 & 11 ......27047 Liners, dust container, pack of 5 ....28621 Figure 32 Figure 33 © 2015 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727 Rev. C...

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