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Summary of Contents for Clemco BNP Series
- Page 1 OWNER’S MANUAL Pressure Blast Cabinet BNP series (BNP 65, 75, 85, 220, 601& 721) Clemco International GmbH Carl-Zeiss-Straße 21 Tel.: +49 (0) 8062 – 90080 83052 Bruckmühl Mail: info@clemco.de Germany Web: www.clemco-international.com Revision: 4...
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Page 2: Table Of Contents
INDEX ABBREVIATIONS, DEFINITIONS, SYMBOLS AND ICONS..............4 GENERAL INFORMATION ........................4 Technical documents ......................4 Other applicable documents ....................4 SCOPE OF MANUAL ..........................5 PRODUCT DESCRIPTION ......................... 5 Conventional utilization and restrictions ................5 No conventional utilisation – Warnings for misuse .............. 5 Operating mode of the complete system ................ - Page 3 6.4.2 Adjust media / air mixture ......................15 6.4.3 Negative pressure, view, media consumption and flow .............. 15 6.4.4 Media unloading .......................... 16 6.4.5 Pulsing (cleaning) dust collector cartridge / replace cartridge / disposal of residues ....16 6.4.6 Window replacement ........................17 6.4.7 Adjust door safety interlook ......................
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Page 4: Abbreviations, Definitions, Symbols And Icons
1 Abbreviations, definitions, symbols and icons Risk of injuri! Electrostatic strokes! Connect electric circuit points Ground! only by authorized electrician Noise > 85 dB(A)! Explosion hazard caused by dust! Wear ear protection Ground! Explosion hazard! Risk of injuri! Connect only max. admitted Dicharge completely pressure during pressure. -
Page 5: Scope Of Manual
3 Scope of manual These operating instructions apply to the following cabinet types. Please also note the operating instructions for the components used. Part no.: Designation of the Components cabinet Blast machine Pressure cyclone Filter (pot) 12611Z BNP 65 DS SC 2040 900 CFM (25,4 m³/min) MBX 1500... -
Page 6: Operating Mode Of The Complete System
4.3 Operating mode of the complete system Abrasiv circiut flow - Basic principle Pure air 9 / -QN1 Manual abrasive metering valve Abrasive, dust and air - - / -QM2 + -QM 5 Diaphragm valve /cleaning Abrasive and air 11 / -QM4 Outlet valve Dust and air - - / -RM1... -
Page 7: Description
4.4 Description BNP 65 or BNP 220 BNP601 or 721 BNP 75 and BNP 85 4.4.1 Media-recovery system (Cyclone) Cyclone principle Deposition of: Dust in dust collector Good media in circuit Coarse impurities in screen 4.4.2 Blast machine Volume: 100l Media metering valve: manual Controlled by foot pedal... -
Page 8: Dust Collector Cartridge
4.4.3 Dust collector cartridge Standard: cartridge dust collector MBX Automatically cleaning with jet pulse and after running process Recommandations for MBX-Filter Pulse interval: ca. 40..60 s Pulse duration: ca. 500 ms Follow up cleaning: ca. 5min exchangeable cartridge. Dust container 4.4.4 Control elements where notes /functiones... -
Page 9: Set-Up For Initial Installation
5 Set-up for initial installation 5.1 Carriage / Handling 5.1.1 BNP 65 and BNP 220 Weight A (mm) 2500 N 250 kg 1100 2800 N 280 kg 1450 Min 45° 5.1.2 BNP 75 und BNP 85 Weight A (mm) B (mm) 5000N 500 kg 2200... -
Page 10: Bnp 601 And Bnp 721
5.1.3 BNP 601 and BNP 721 Gewicht A (mm) 8000 N 800 kg 1500 10 000 N 1000 kg 1850 Min 45° 5.1.4 Cyclone Type weight A (mm) 500 N 50 kg 800 mm*) 1200 700 N 70 kg 800 mm*) Min 90°... -
Page 11: Required Space For Bnp 65 And 220
5.3.1 Required space for BNP 65 and 220 Picture 3: Required space for BNP-65 & 220 with stand alone cyclone and MBX-filter Pos 1 BNP 65( left) und BNP 220 (right) Pos 2 Cyclon (900 oder 1200 CFM) + blast pot Pos 3 MBX Filter 1500 CFM 5.3.2 Required space: BNP 75 and BNP 85... -
Page 12: Required Space For Bnp 601
5.3.3 Required space for BNP 601 Pos 1 = Cabinet BNP 601 Pos.2 = Car with turntable Pos.3 = Filter MBX (1500;2000) Pos.4 = 900 CFM Cyclone and blast machine Picture 4a: Required space for BNP-601 5.3.4 Required space for BNP 721 Pos 1 = Cabinet BNP 721 Pos.2 = Car with turntable Pos.3 = Filter MBX 1500... -
Page 13: Set-Up, Assembling And Operation Checkout
5.4 Set-up, assembling and operation checkout Cabinet set-up. -Requirements: see yellow cover -Bracing in the floor: for blast pot and cyclon – other parts not necessary Warning! Explosion hazard! Connect only max. admitted pressure Air supply - max. 7 bar - for higher pressures install pressure regulator and safety valve between cabinet and air supply -Air hose between air supply and cabinet:... -
Page 14: Instruction Handbook
the blast process stopping?Test cabinet with media, if no irregularities can be detected. Otherwise remedy errors. Therefor see section 6. Media loading - Exhauster off. - add media slowly into reclaimer hopper through the reclaimer door (blast pot). - Media capacity (initial fill) +Blast machine: 100l: 60l abrasive Operation checkout with -Close the doors. -
Page 15: Special Procedures
6.4 Special procedures 6.4.1 Depressurizing Close external air supply Depressurize moisture separator over drain screw 6.4.2 Adjust media / air mixture QK-Quantum abrasive metering valve The following steps must be followed in order to operate the manual Quantum metering valve: 1. -
Page 16: Media Unloading
Damper Negative View Media exhausting Media suction pressure / Consumption lower better higher better higher worse lower worse 6.4.4 Media unloading Turn on exhauster Green push button Unloading the blast pot - Close choke valve on the blast pot - Fully open media metering valve - Blasting pressure: low as possible - Unscrew nozzle and nozzle holder - Put a container such as a bucket on the cabinet grating... -
Page 17: Window Replacement
6.4.6 Window replacement No.: Description Filler strip molding Place for filler strip Cabinet wall (fits into narrow slot) Window tool Filler strip window (fits into expanded slot) Pull filler strip from the window molding Remove window Push the window from the cabinet inside Install a new window molding Strip channel facing the front of the cabinetg Install window... -
Page 18: If Required
7.2 If required Check and if necessary. replace /cleanse View window -Cover lenses -If necessary window glass – see 6.4.6 Gloves 7.3 After max. 8 h of blasting Check and if necessary. replace /cleanse Door interlock -Open doors - Press pin (1). It has to return from alone. Empty dust container. -
Page 19: Troubleshooting
O-rings 5 years Pop up valve (blast pot) 5 years Gaskets 5 years 8 Troubleshooting Problem Probable cause Remedy (1) Poor visibility. Exhaust motor does not rotate. Slide damper in false position See 6.4.3 Dirty filter cartridge. Blow off filter cartridge. Replace (see 6.4.5). - Page 20 ⇒ Incorrectly adjusted metering valve. ⇒ Too heavy blast media. Worn nozzle -remove / change nozzle − Frequent bridging or blockage in the media Moist blast media. metering valve can be caused by moist blast media. Following reasons could be possible: ⇒...
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Page 21: Admitted Modifications For Users
(10) Media remains in Incorrect adjusted negative See 6.4.3 the suction hose pressure Media too heavy Use other media 9 Admitted modifications for users Only with the approvement of the producer! Otherwise the installation will loose guarantie and CE-certification. 10 Replacement parts 10.1 Replacement parts BNP 65, BNP 75, BNP 85 and BNP 220 Pos. - Page 22 Door opener special for cabinet 99585Z 99585Z (10) Adapter Ø 100 mm / 4“ 12376Z Adapter Ø 125 mm / 5“ 12377Z (11) Gasket Ø 100 mm / 4“ for adapter 11776Z Gasket Ø 125 mm / 5“ for adapter 11777Z (12) Grommet for air hose 0236-0025...
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Page 23: Replacement Parts Bnp 601 And 721
10.2 Replacement parts BNP 601 and 721 Pos. Description BNP 601 BNP 721 Lamp complete LED (36W) 100695 100695 Mylar lens (small window glass)-5 pcs. 06190Z 06190Z Mylar lens (large window glass) – 5 pcs. 100661 100661 Filler strip for: - Window glass-small (1,65 m) 12436Z 12436Z... - Page 24 (14) Door gasket 90233Z 90233Z (15) Grating (4 pcs. / cabinet) 100367 100394 Control box - complete 100402 100402 Picture12: Replacement parts BNP-601 and 721 Pos. Description Suction hose Ø 100 mm / 4” PUR 12447Z 12447Z Clamp Ø 150 mm / 6” wire 90261Z 90261Z Clamp Ø...
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Page 25: Pneumatic Circuit- Manual Abrasive Metering Valve
10.3 Pneumatic circuit- manual abrasive metering valve... - Page 26 Pos. Description For blast pot with pipung 1 ¼“ Water separator 90545D KH1, KH2 Pressure regulator ¼“ (Pilot regulator) 100061 PG1, PG3 Gauge (front mounting) 11831Z Pressure regulator 10711Z BG1/BG2 Pneumatic valve dustbin monitoring 12202Z PE-converter dustbin monitoring 100835 Nozzle holder, nozzle see 10.5 Blow off nozzle 0348-0022 cabinet 13116Z...
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Page 28: Blast Machine
10.4 Blast machine See additional owner’s manual 10.5 Nozzles, Blast hose, Couplings, etc Pos. Description For blast machine with 1 ¼”piping CFT –Iron cast coupling 1 ¼“ (pot) 91011D CQP ¾“ Plastic coupling for 94350D Blast hose 19 x 7 pro m 04301D NHP-3/4“... -
Page 29: Cyclon Pression
10.7 Cyclon pression... - Page 30 Pos. Part no. Type Description 99959Z 16,8 m /min. Cyclon, pression, with flange for 1628, 1440 complete 99533Z 25,4 m /min. Cyclon, pression, with flange for 2040 complete 99750Z 25,4 m /min. Cyclon, pression, with flange for 2452 complete 99532Z 34 m /min.
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Page 31: Dust Collector And Blower
Vortex cylinder for cyclon ∅ 150 mm (13) 19080Z 16,8 m /min. Vortex cylinder for cyclon ∅ 180 mm 19084Z 25,4 m /min. Vortex cylinder for cyclon ∅ 225 mm 19087Z 34 m /min. (14) ohne Vortex pipe (15) 12263Z Door latch Pipe for cyclon ∅... -
Page 32: Grounding
10.11 Grounding Pos. Description Part no. Earth screw M8 complete with nut, lug and earth washer 100732 Ground wire 10 mm per m 100769 10.12 Options, Accessories Figure 9: Track assembly: truck, hopper, work car with turntable Description Re-fitting requirements 65 / 75 220 / 85 Turntable, truck, hopper + work... -
Page 33: Further Options
10.12.1 Further options Re-fittings possibles by customer Reinforcements for loadings till 5000 N conditional Reinforcements for loadings till 20000 N Oscillator horizontal , vertical) Rubber coating PU coating Grounding the nozzle 11 Disposal Unless a return or disposal agreement has been made, recycle the dismantled components: - Scrap metals.
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