Clemco ZERO BNP 65 Series Manual
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Clemco ZERO BNP 65 Series Manual

Suction blast cabinet
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© 2016 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
BNP 65 and BNP 220
Suction Blast Cabinets
DATE OF ISSUE: 11/94
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the responsibility
of the user and must be derived solely from the user's experience
and expertise, not from information contained in this material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to the
suitability of or engineering balance of or compliance with regulations
or standard practice of any such combination of products or
components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products used
in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
O. M. 21309
I, 06/16

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Summary of Contents for Clemco ZERO BNP 65 Series

  • Page 1 Email: info@clemcoindustries.com receivers, abrasives, equipment for ventilating, dehumidifying, or www.clemcoindustries.com other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures. Users must contact each manufacturer and supplier of products used in the blast operation for warnings, information, training, and instruction relating to the proper and safe use of their equipment.
  • Page 2 Caution indicates a hazardous situation that, if An upgraded, RPC or RPH collector may be added at any not avoided, could result in minor or moderate time. injury. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 3 The dust collector traps dust and fines and discharges clean air. When the foot pedal is released, blasting stops. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 4 As a rule, larger nozzles deliver more media, requiring higher performance from the reclaimer. When using larger nozzles, the maximum mesh size of media will be © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 5 *900 cfm w/7" inlet Do not use Do not use No. 5 to No. 12 30 to 180 mesh See 1.8.6 See 1.8.6 * Standard reclaimer inlets Figure 3 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 6: Installation

    Supplied with 230-volt control panel unless 460-volt is specified at the time the order is placed. FLA 208/5.5, 230/5.6, 460/2.8. Refer to Section 2.5 to connect electrical service. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 7 When wired as noted in Figure 7, the dust collector exhauster motor will start when the cabinet light switch is turned ON, and stop when the switch is turned OFF. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 8 Injury to the eye or face lock nuts to maintain the setting. Refer to Section 5.6 for could occur from objects being ejected from the adjustment procedure. exhauster. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 9: Field Installed Accessories

    Match drill the remaining four bracket holes and and mark the top mounting point through the grommet. install the remaining fasteners. Remove the curtain, and drill a .187" (3/16") diameter © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 10: Operation

    Figure 12. When the hinged extension is container under the reclaimer’s metering valve. Unscrew lowered, the extension tracks must rest on the angled the plastic plug from the metering valve, permitting © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 11 Check for air leaks on the initial start up, 4.4.3 Keep doors closed and exhauster running until and periodically thereafter. the cabinet is clear of all airborne dust. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 12 If media flow is too light, decrease air in the mixture by turning the metering screw in (clockwise when viewed from the top) covering more of the holes so © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 13 The vortex cylinder is usually required only when using 180-mesh and finer media, or lightweight media. Refer to Section 5.5, and Accessories in Section 9.1. Tensioning Knob Figure 16 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 14 Test the operation with the doors open and then again closed. Point the nozzle away from the door during the tests, and open the door only enough to © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 15 Figure 18 inches the fluid travels up one column to the inches the fluid travels down the other column. Refer to the example in Figure 19. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 16: Preventive Maintenance

    © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 17 Do not use plate glass for replacement view windows. Plate glass shatters on impact and could cause severe injury. Use only genuine ® ZERO laminated replacement glass. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 18 Light Assembly Wing nut Support Tabs Gasket Slide the frame to the right to separate the hinges. NOTE: Ergo models are not hinged. Figure 22 Figure 23 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 19 7.9.11 (2nd) Place the cone liner in the cone with the 7.9.1 Remove the flex hoses from the reclaimer inlet fabric side down, and check the fit, trim if necessary. and outlet. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 20 7.9.14 Apply silicone caulking to seal seams around the maintenance. inlet-side liner and reclaimer weldment, and between the inlet-top liner and wall liner seam. Apply caulking at the © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 21: Troubleshooting

    8.3.7 Air jet in gun out of adjustment. Check 8.1.9 Obstruction in flex hose between the cabinet adjustment per Section 5.2. hopper and reclaimer inlet. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 22 8.10.5 Air jet and nozzle combination may be wrong. 8.6.2 Blocked or leaking control lines. Check all Refer to the table in Paragraph 1.9.1. urethane tubing for blockage or leaks. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 23: Accessories And Replacement Parts

    Replace hoses and route them with for 600 cfm reclaimer ........28629 as few bends as possible to prevent wear. for 900 cfm reclaimer ........28630 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

  • Page 24: Item Description

    Noise-reduction arm port covers, pair ....24885 Figure 26 Armrest assembly with brackets ......24900 Armrest assembly, replacement ......24899 Anti-fatigue floor-mat, for front of cabinet ....24744 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 25 BNP 65 conventional model ....23541 for BNP 220 conventional model ....23542 for BNP 65 Ergo model ......... 25088 Figure 28 for BNP 220 Ergo model ......25089 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 26 Leave the standard nozzle in the gun, slip the nozzle holding nut over the extension nozzle, and tighten onto the gun body Figure 30 Figure 29 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 27 Quick-Change (clampless) attachment .. 28639 Brace, leg Clamp, for clamp-attached glove ....11576 BNP 65 ........... 24443 Grommet, media/air hose ......11798 BNP 220 ..........24445 Figure 31 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 28 Knurled brass ......... 11916 Urethane covered, ......... 12906 Wide-spray retaining ring ......12038 Wide-spray nozzle guard ......12295 Adjusting tool, air jet ........19041 Figure 33 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 29 Nut, adjusting stem lock ......23099 Body, metering valve ........ 11532 Fitting, hose, 3/8" NPT x 1/2" barb ... 06369 Plug, metering valve ......... 12011 Figure 35 Figure 37 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 30 Metering valve assembly ......12417 (outlet) (inlet) (inlet) (outlet) Unregulated Air 3-Way Valve To IN on valve Regulated Air To OUT on valve Compressed Air Inlet Figure 38 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 31 * Items marked with an asterisk * are not included with replacement reclaimers. If those items are needed, they must be ordered separately. Some items rotated for clarity Figure 39 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...
  • Page 32 If those items are needed, they must cabinets provided with an RPC or be ordered separately. RPH dust collector. Figure 40 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21309, Rev. I 06/16...

This manual is also suitable for:

Zero bnp 220 seriesZero bnp-65sZero bnp-65seZero bnp-220sZero bnp-220se

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