Clemco AEROLYTE 7272A G2 Manuals

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Clemco AEROLYTE 7272A G2 Manual

Clemco AEROLYTE 7272A G2 Manual (39 pages)

Plastic Media Blast Cabinets

Brand: Clemco | Category: Industrial Equipment | Size: 3 MB

Table of Contents

Introduction

2
- Table of Contents
  2
- Safety Alerts
  2
- Scope of Manual
  2
- General Description
  3
- Blast Machine and Controls
  4
- Theory of Operation
  4
- Dust Collector Options
  5
- Nozzle Options
  5
- Blasting Media
  6
- Compressed-Air Requirements
  6
- Electrical Requirements
  6
- General Installation Notes
  6
Installation

6
Field Installed Accessories

11
- Manometer
  11
- Turntable with Workcar and Track
  11
- Media Loading
  13
- Media Unloading
  13
Operation

13
- Blasting Operation
  14
- Loading and Unloading Parts
  14
Adjustments

15
- Blasting Pressure (Pilot Regulator)
  15
- Blasting Technique
  15
- Operation and Function of the Choke Valve
  15
- Shutdown
  15
- Stop Blasting
  15
- Externally Adjustable Vortex Cylinder
  16
- Media Metering (Media Flow)
  16
- Reclaimer Static Pressure
  16
- Cabinet Air-Inlet Damper
  17
- Door Interlocks
  17
- Optional Manometer
  18
- Daily Inspection and Maintenance before Blasting
  19
  - Check Media Level
    19
  - Inspect Reclaimer Debris Screen and Door Gasket
    19
  - Drain Compressed-Air Filter
    20
  - Inspect Couplings
    20
  - Inspect Dust Container
    20
Preventive Maintenance

19
Service Maintenance

21
- Weekly Inspection During Blasting
  21
  - Inspect Blast Machine Plumbing
    21
  - Inspect Flex Hoses
    21
- Blast Hose and Nozzle
  22
- View-Window Cover Lens
  22
- View-Window Replacement
  22
- Window-Frame Removal
  23
- Window-Gasket Replacement
  23
- LED Light Assembly
  24
- Replacing Pop-Up Valve
  25
- Replacing Pop-Up Valve Seal
  25
- Piston Outlet Valve
  26
- Replacing Reclaimer Wear Plate
  27
- Reverse-Pulse Dust Collector
  27
- Abnormally High Media Consumption
  28
- Poor Visibility
  28
- Reduction in Blast Cleaning Rate
  28
Troubleshooting

28
- Air Only (no Media) Comes out the Nozzle
  29
- Blast Machine Does Not Pressurize
  29
- Media Bridging
  29
- Media Surge
  29
- Neither Media nor Air Comes out the Nozzle
  29
- Plugged Nozzle
  29
- Blast Machine Does Not Depressurize
  30
- Dust Leaking from Cabinet
  30
- Dust Leaking from Dust Collector
  30
- Heavy Media Flow
  30
- Media Buildup in Cabinet Hopper
  30
- Static Shocks
  30
Accessories and Replacement Parts

31
- Optional Accessories
  31
- Cabinet Replacement Parts
  33
- View Window Assembly
  34
- Plumbing and Cabinet Controls
  35
- Blast Machine
  36
- FSV Metering Valve
  37
- 1" Piston Outlet Valve
  38
- Flex Hose and Wye Pipe, and Adaptors
  38

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