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Clemco Aerolyte Systems Pool Pal Manual
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Clemco Aerolyte Systems Pool Pal Manual

1 cu. ft. capacity blast machine
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© 2008 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
(800) 726-7559
Fax
Email: info@clemcoindustries.com
www.clemcoindustries.com
POOL PAL
1 CU. FT. CAPACITY BLAST MACHINE
O. M. 24813
MC FILE NUMBER: 2314-0406
DATE OF ISSUE:
REVISION:
WARNING
Do not proceed with
these instructions* until
you have READ the
orange cover of this
MANUAL and YOU
UNDERSTAND its
contents.
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
*If you are using a Clemco Distributor
Maintenance and Part Guide, refer to
the orange warnings insert preceding
the Index before continuing with the
enclosed instructions.
Electronic files include a Preface
containing the same important
information as the orange cover.
04/06
B, 08/08

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Summary of Contents for Clemco Aerolyte Systems Pool Pal

  • Page 1 *If you are using a Clemco Distributor © 2008 CLEMCO INDUSTRIES CORP. Maintenance and Part Guide, refer to One Cable Car Dr. Washington, MO 63090...
  • Page 2 DO NOT modify or substitute any Clemco parts with other The products described in this material may be combined by types or brands of equipment. Unauthorized modification...
  • Page 3 ALWAYS attach safety cables at ALL air hose AND blast 1910.244). hose coupling connections. Cables relieve tension on hose and control whipping action in the event of a coupling blow-out. • NEVER modify OR substitute remote control parts. Parts from different manufacturers are NOT compatible with Clemco...
  • Page 4 • Training and Educational Programs. free of the rightful claim of any third party by way of patent Clemco Industries Corp. offers a booklet, Blast-Off 2, infringement or the like. developed to educate personnel on abrasive blast equipment 6. This warranty is conditioned upon seller’s receipt within ten function and surface preparation techniques.
  • Page 5 PREFACE □ □ 3. Clean, properly maintained NIOSH-APPROVED 8. BLAST HOSE with ID 3 to 4 times the nozzle orifice. SUPPLIED-AIR RESPIRATOR. ALL components should Lines MUST be run AS STRAIGHT AS POSSIBLE from ALWAYS be present. NEVER operate without inner lens in machine to work area with NO sharp bends.
  • Page 6 This blast machine is rated for a maximum of situation which, if not avoided, may result in 125 psi (pounds per square inch); do not exceed the minor or moderate injury. rated pressure. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 7 * Coupled Blast Hose * Nozzle * Safety Lock Pin Items marked with an asterisk (*) are included with the accessory package. * Wet Blast Attachment Figure 1 © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 8 Port No. 2 Tubing Unions Urethane Twinline Tubing Attach outbound line to fitting on Port No.1 Blast Hose, Shown for reference Nylon Tie Some item are rotated for clarity Figure 2 © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 9 2.1.1.4 Insert the longer side of the tubing into upper between the blast hose coupling at the bottom of the elbow. This line becomes the "return" control line. machine, and tee below the metering valve. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...

  • Page 10: Machine

    Cut Tubing to "fit" 2.1.2.8 Use the tubing unions to connect the lead tubing Figure 6 to the longer control tubing. Tug on the tubing to make sure they are secure. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 11 Connect a 3/4" ID or larger air line from the compressor to the inlet coupling. NOTE: If the air line supplies air to other pneumatic tools, install an isolation valves to enable depressurization of each line for service. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 12 Pressure will usually drop from properly fitted and properly maintained closed-line pressure when blasting is started. After NIOSH-approved supplied-air respirator. pressure is set, lock the knob to maintain the setting. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 13 If the machine must be purged of abrasive, do the following: © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 14 Impact from nozzles, couplings, hoses, or abrasive, and parts disconnected while under pressure could cause severe injury. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...

  • Page 15: Table Of Contents

    5.3.3 Using a small pipe wrench, unscrew the pop-up nozzle washer can be attached. valve guide by turning it counterclockwise. Remove the pop-up valve and guide from the machine. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...

  • Page 16: Pool Pal Blast Machine

    When most of the seal is seated in the groove, pull up on the seal 5.6.5 Reassemble in reverse order. and allow it to pop into position. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 17 O-ring open when the handle is in-line with the piping. in the inlet valve. See Section 5.5. 6.3.2 Abrasive metering valve may be open too far. See Section 3.6. © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 18 16 ft. coupled blast hose, CT-2 nozzle, screen, cover, and wetblast attachment ..24775 WB-1 Wetblast attachment ........02701 Safety cable, 1/2" to 1-1/4" OD hose ..... 15012 Cover, blast machine, poly ........15097 © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 19 Screw, 1/4-NC x 1-1/4" cap .......03054 Washer, 3/4" thrust ........03804 Nut, 1/4-NC hex .........03111 Retaining ring, 3/4" ........03805 Washer, 1/4" flat ........03116 Washer, 1/4" lock ........03117 28, 29, 30, 31 Figure 10 © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 20 Abrasive Metering Valve, Figure 12 Screw, 1/4-NC x 1" cap ......03053 Item Description Stock No. Metering valve, 1/2", complete ..... 99555 Valve body ........... 22562 Diaphragm ........... 22563 Figure 12 Figure 14 © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...
  • Page 21 , 1/4" tubelock ..11740 O-ring, 1-3/16" ID x 1/8" C/S Elbow, 1/4" NPT x 90 , 1/4" tubelock ..11738 Nipple, 1/2" NPT x close ......01733 Figure 15 Figure 15a © 2008 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 24813...