Clemco ZERO PULSAR IX-P Manual
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Clemco ZERO PULSAR IX-P Manual

Pressure blast cabinet
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© 2019 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
Pressure Blast Cabinet
DATE OF ISSUE: 02/02
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry and
is confident that industry professionals will use their knowledge and
expertise for the safe and efficient use of these products.
The products described in this material, and the information relating
to these products, are intended for knowledgeable, experienced
users. It is the responsibility of the employer to ensure that proper
training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the responsibility
of the user and must be derived solely from the user's experience
and expertise, not from information contained in this material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to the
suitability of, engineering balance of, or compliance with regulations
or standard practice of any such combination of products or
components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating or dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products used
in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
PULSAR
O. M. 23430
F, 07/19
®
IX-P

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Summary of Contents for Clemco ZERO PULSAR IX-P

  • Page 1 NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL Clemco proudly provides products for the abrasive blast industry and is confident that industry professionals will use their knowledge and expertise for the safe and efficient use of these products.

  • Page 2: Table Of Contents

    Operation and Function of the Choke Valve ....4.6 not avoided, could result in death or serious Blasting Technique ............. 4.7 injury. Stop Blasting .............. 4.8 Shutdown ..............4.9 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 3: General Description

    54" wide x 40" deep x 45" high. The extended front Removing Reclaimer Inlet Baffle ........ 7.14 provides approximately 10 inches of additional depth at Sentinel Metering Valve ..........7.15 the arm port. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 4 Connects to blast machine Connects to outlet valve on Foot Pedal on power module, refer to Fig 3. blast machine, ref Fig. 3. CABINET ASSEMBLY Figure 2 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 5: Theory Of Operation

    Dust and fines are first separated from reusable media and pulled into the dust collector. Next, reusable media © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 6: Blast Machine And Controls

    National Board R Stamp with boron carbide extend nozzle wear life. Refer to voids the Clemco ASME certification. Section 9.1: Optional Accessories. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 7: Optional Reclaimer Liners

    © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 8: Compressed-Air Requirements

    © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 9: Electrical Requirements

    4- cabinet hopper and reclaimer inlet, as shown in Figure 1 way air valve. Refer to the schematic in Figure 7 to confirm the connections. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 10: Attach Blast-Machine Exhaust Hose

    Outlet Valve Male Adaptor Damper Handle Female Swivel Align handle to 0 degrees. Exhaust Hose Some items removed or rotated for clarity. Figure 8 Figure 9 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 11: Connect Compressed-Air Supply Line

    Use safety cable to prevent separated hose from whipping. Once installed, all slack must be removed from the cable. Some items removed for clarity. Figure 10 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 12: Connect Electrical Service

    Field-installed (or replacement factory installed) kits consist of black-rubber cabinet curtains for doors, front © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 13: Cabinet Curtains Installation

    Lock Washer Figure 12 3.4.4 Match drill the remaining four bracket holes and install the remaining fasteners. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 14: Turntable With Workcar And Track

    One suggestion is to mount it on top of the Figure 15 cabinet to either side of the light assembly. NOTE: A 20- foot length of tubing is included with the kit, allowing the © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 15: Operation

    Inline Filter Arrow pointing toward the gauge. To Hi (+) Port on Gauge Differential-Pressure Gauge Gauge Panel To Lo (-) Port on Gauge Figure 17 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 16: Unloading Media

    Close door; the door interlock system will object to be blasted, and apply pressure to the foot prevent blasting if either door is open. pedal. Blasting will begin almost immediately. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 17: Operation And Function Of The Choke Valve

    Do not blast with choke valve closed or partially reservoirs. closed. Prolonged blasting with the choke valve partially closed will accelerate wear on the 4.9.2 Switch OFF the lights and exhauster. metering valve. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 18: Adjustments

    If the damper is opened too far, it may cause carry-over (usable media carried into the dust collector) © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 19: Externally Adjustable Vortex Cylinder

    Refer to Section 1.11.6. 5.3.5 As dust accumulates on the outer surface of the cartridges, static pressure drops, requiring additional © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 20: Door Interlocks

    5.7 does not decrease differential pressure or increase door during the tests and open the door only enough to visibility, replace the cartridges per Section 7.8. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 21: Dust-Collector Pulse-Sequence And Timer

    Carefully close the door on the needle. The side of the farther to increase pressure. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 22 The negative (static) pressure will move fluid in the tube. NOTE: Readings must be taken with the cabinet doors open and with the exhauster running. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 23: Preventive Maintenance

    Replace the gasket at the first sign of wear. 6.1.3 Drain Compressed-air filter: Empty the drain pail at least once a day, and more often if needed. Moist © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 24: Inspect Cabinet For Dust Leaks

    Refer to When nozzle washers are worn or missing, Figure 28. abrasive can erode nozzle threads. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 25: Inspect Blast Hose And Couplings

    Remove the flex hose from the reclaimer inlet and use a deterioration may be excessive static shocks. light to inspect the reclaimer wear plate or optional rubber reclaimer liners for wear. If the rubber is worn © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 26: View-Window Cover Lens

    7.3.5 Set the new window (cover lens down) squarely over the window opening, making sure that all edges of © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 27: Window-Frame Removal

    Figure 31. Press the gasket to bond. Repeat the process for each side, compressing the ends to seal. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 28: Blast Hose And Nozzle

    Make sure nozzle compresses the washer to create tight seal. Make sure coupling screws are secure but do not penetrate the inner tube of the hose. Figure 32 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 29 Replacement liners are shown in Section 9.10. Figure 34 7.8.6 Remove the dust-collector access door. 7.8.16 Season cartridges per Section 7.9. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 30: Seasoning Cartridges

    Tighten the guide wrench- Figure 35. snug, but not wrench-tight. Overtightening the guide will © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 31: Pop-Up Valve-Seal Replacement

    The Pulsar IX reclaimer requires 7 ft for each flange. 7.12.8 Install the front two sheet metal screws through the old screw holes to secure. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 32: Replacing Or Installing Rubber Reclaimer Liners

    7.13.5 Remove the reclaimer inlet-pipe adaptor. 7.13.6 Remove the bolts and nuts securing the reclaimer top, and then remove the top (and top liner if the reclaimer is currently lined). © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 33 Remove the reclaimer inlet housing and lower the liner into the clamps after the liner is secured. reclaimer. Temporarily insert the baffle bolts though the © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 34: Removing Reclaimer Inlet Baffle

    7.13.32 Install flex hoses. Reclaimer Body 7.13.33 Allow time for the caulking to cure before putting the reclaimer in service. Baffle Nuts and Lock Washers Figure 40 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 35: Sentinel Metering Valve

    Inspect hoses and replace as needed, routing it with as few bends as possible to prevent wear. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 36: Abnormally High Media Consumption

    NOTE: To avoid may occur because of a damaged or missing reclaimer the possibility of compressing media, a vibrator should debris screen. Inspect reclaimer screen. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 37: Air Only (No Media) Comes Out Nozzle

    4-way. obstruction or broken flap. 8.7.8 Outlet valve not sealing. Inspect diaphragm. 8.7.9 Metering valve requires service. Refer to the media metering valve manual. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 38: Blast Machine Does Not Depressurize Or Depressurizes Too Slowly

    8.12.4 Hole worn in flex hose between cabinet hopper sequence board. Check outlet voltage to solenoids. and reclaimer inlet or between the reclaimer outlet and dust-collector inlet. Inspect hoses and replace them as © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 39: One Cartridge Not Pulsing

    8.20.6 Filter cartridges may need to be replaced. Refer Rubber curtains set with mounting hardware to Section 7.8. black curtains ............. 22998 white curtains ............. 22999 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 40 Bearing, 1-1/2" bore ........11517 Protector, bearing ........13479 Screw, 1/2-NC x 2" cap ......03456 Lock-washer, 1/2" ........03516 Nut, 1/2-NC hex ........03511 Figure 42 Figure 41 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 41 Fitting, elbow 1/8" NPT x 1/8" barb ... 11733 Screw, self-drilling, 10-16 x 3/4" ....12722 Tubing, 1/8" urethane, 1 foot minimum ..12475 2, 5 2, 5 Figure 44 Figure 43 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...
  • Page 42 Label, clean screen (1) ......02129 Service items included marked *, Quantities are shown in ( ) ......01925 Armrest Installed Cabinet shown for reference Figure 45 Figure 46 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 43: Cabinet Assembly

    Air valve, 3-way, door interlock ....12202 Grommet, blast hose ......... 00184 Over-travel stop, door interlock ....20004 * Light assembly shown for reference. Refer to Figure 49 for parts. Figure 47 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 44: Foot Pedal

    Bumper, rubber (feet) ....... 21522 Valve, 10-32, 3-way n/c ......20026 Tubing, 1/8" ID twin, specify ft required ..19577 Tie, nylon wire .......... 12139 Figure 48 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 45: Diaphragm Outlet Valve

    Figure 49 Cap screw, 1/4" x 1" ......... 03053 Cap, diaphragm outlet ......03393 Body, diaphragm outlet ......06135 Bushing, 1-1/4" x 1" ........01804 Figure 51 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 46: Blast Machine

    Guide 1-1/4" x 6" toe ........ 01753 Lock pin, coupling (package of 25) ..11203 Refer to Figure 53 for parts. 1, 2 Refer to Figure 53 for parts. Figure 52 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 47: Plumbing And Cabinet Controls

    Tee, 1/4-NPT brass ........02025 Cross, 1/4-NPT brass ....... 02193 To "IN" on 3-way valve 3-Way Valve To "OUT" on 3-way valve To cabinet hopper Figure 53 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 48: Reclaimer

    * Items marked with an asterisk (*) are not included with replacement reclaimers. those items are needed, they must be ordered separately. 17, 18 Figure 54 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

  • Page 49: Dust Collector

    Sequence control panel assembly .... 15788 Fitting, elbow 1/4" NPT x 3/8" tube ... 11685 15, 16 12, 13 Some item are not shown or are rotated for clarity Figure 55 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 23430, Rev. F, 07/19...

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