Clemco BNP-65P Manual
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Clemco BNP-65P Manual

Pressure blast cabinets
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BNP 65P and 220P
Pressure Blast Cabinets
O. M. 21278
DATE OF ISSUE: 11/94
REVISION:
H, 08/16
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
© 2016 CLEMCO INDUSTRIES CORP.
the suitability of or engineering balance of or compliance with
One Cable Car Dr.
regulations or standard practice of any such combination of products
Washington, MO 63090
or components the user may employ.
Phone (636) 239-4300
Fax (800) 726-7559
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
Email: info@clemcoindustries.com
receivers, abrasives, equipment for ventilating, dehumidifying, or
www.clemcoindustries.com
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.

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  • Page 1 Email: info@clemcoindustries.com receivers, abrasives, equipment for ventilating, dehumidifying, or www.clemcoindustries.com other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures. Users must contact each manufacturer and supplier of products used in the blast operation for warnings, information, training, and instruction relating to the proper and safe use of their equipment.
  • Page 2 CDC-1 dust collector. Figure 2 shows the arrangement with a RPC-2 reverse-pulse dust collector with dust drawer. The optional RPH-2 is set up the same way © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 3 National Board R stamp, and fines and discharges clean air. When the foot pedal is voids the Clemco ASME certification. released, blasting stops. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 4 Do not use dry filter aggressive media as noted in Section 1.10.4. Rubber dust collectors for those applications. liners are available for 600 and 900 cfm reclaimers that © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 5 Refer to the table in Figure 3. breaking up any clumps. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 6 Standard cabinets pulse dust collector. are supplied as follows: 600 cfm: 1 HP, 115/230V, 1-PH, 60 HZ 115, FLA 115/12, 208/6.6, 230/6.2. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 7: Installation

    Connect before it is secured to the blast machine. the female swivel end to the male adaptor on the blast machine outlet valve. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 8 NPT air filter located at the blast machine inlet, as shown in Figure 6. Note that the style of connection shown in Figure 6 is for reference only. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 9 115 VOLT, 1PH WIRING FOR CABINET AND DUST COLLECTOR MOTOR Figure 7 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 10: Field Installed Accessories

    Refer to Section 5.6 for curtains, and drill a .187" (3/16") diameter hole at each adjustment procedure. point marked. Install the curtains using the fasteners © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 11 Track Support Table the bolts from inside the cabinet to protect the threads from abrasion, should the armrest need to be removed at a later date. Figure 10 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 12: Operation

    4.2.2 contaminants that will clump media or clog filters. When blasting small parts or objects having 4.2.3 small pieces that could become dislodged and fall off, © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 13 Identify all material approximately 6" from the surface of the part. being removed by blasting, and obtain Safety Data Sheets (SDS) for the media. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 14 Optional Accessories in Section 9.1. owner’s manual for the operation of the valve provided. Refer to Section 5.7 for operation. The following are © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 15 Tests should be performed with the exhauster running. usable media to be carried over, and cause abnormally high static pressure. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 16 Carefully close the door on the needle. The side of the needle will embed into the rubber, creating an airtight seal. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 17 NOTE: If the manometer installation is permanent, the manometer may remain on the reclaimer body after the valves are closed. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 18: Preventive Maintenance

    Replace as necessary. Inspect nozzle for wear. Replace when orifice 6.2.3 diameter is worn 1/16” larger than original size. Replace the nozzle washer when worn. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 19: Service & Maintenance

    Make sure nozzle compresses the washer to create tight seal Make sure coupling screws are secure but do not penetrate the inner tube of the hose Figure 19 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 20 Trim the gasket to fit and NOTE: Ergo models are not hinged. Figure 21 compress the ends to seal. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 21 Figure 22. Press the gasket tightly to bond. Bleed the air supply line to the blast Repeat the process for each side, compressing the ends machine. to seal. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 22 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 23 Apply additional caulking to the cutout is aligned with the reclaimer inlet. Mark the wall © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 24: Troubleshooting

    Refer to Section 2.11. 8.2.10 Optional externally-adjustable vortex cylinder requires adjustment, refer to Section 5.4. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 25 Empty the media and store it in an airtight container when cabinet is not in use. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 26 Activate the foot pedal to blow out check for blockage. obstructions. If this procedure fails, depressurize the machine, open the metering valve clean out cap and check for foreign objects. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

  • Page 27: Accessories And Replacement Parts

    To convert from fine mesh media to coarse ..22848 for Ergo 65 series ......... 25088 To convert from coarse mesh media to fine ..22849 for Ergo 220 series ........25089 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 28 Washer, 1/2" lock ........03516 Nut, 1/2-NC hex ........03511 Caster, 4" V groove ........11594 All other track items are special order. Contact distributor for price and availability. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 29 Screw, 1/4-NC x 3" hex head cap .... 24434 Nut, 1/4-NC Hex ........03111 Washer, 1/4 lock ........03117 Washer, 1/4 flat ......... 03116 Bracket, foot-shelf mount, each ....27600 Figure 29 Figure 28 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 30 600 cfm ....not used on 600 reclaimer 900 cfm ..........22827 Armrest Installed Screw, self-drilling, 10-16 x 3/4" ....12722 Cabinet shown for reference Figure 31 Figure 30 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 31 Brace, leg Quick-change (clampless) attachment ... 28639 BNP 65 ........... 24443 Clamp, glove ..........11576 BNP 220 ..........24445 Ergo front shown for reference Figure 32 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 32 Screw, 1/4"x 1" HH Cap ......03053 Cap, diaphragm outlet ......03393 Cover Body, diaphragm outlet ......06135 Bushing, 1-1/4" x 1" ........01804 Figure 34 Figure 36 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 33 Filter, 1/4" NPT male/female inline ... 27618 Plug, 1/4-NPT ..........01950 To "IN" on valve To "OUT" on valve Compressed Air Inlet To cabinet hopper Figure 37 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 34 Filter, 1/4" NPT male/female inline ... 27618 Valve, 1" diaphragm outlet ....... 03371 Lock pin, coupling (package of 25) ... 11203 1, 2 To cabinet hopper Figure 38 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...
  • Page 35 900 reclaimer body shown 600 body differs slightly. Parts rotated for clarity. *These items are not included with replacement reclaimer. Order separately if needed. Figure 39 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21278, Rev. H, 08/16...

This manual is also suitable for:

Bnp-220pBnp-65peBnp-220pe

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