Clemco ZERO Owner's Manual

Bnp pressure blast cabinet conversion kit
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BNP PRESSURE BLAST
CABINET CONVERSION KIT
Clemco Industries Corp.  One Cable Car Drive  Washington, MO 63090
Phone: (636) 239-4300  Fax: (636) 239-0788
Email: info@clemcoindustries.com
www.clemcoindustries.com
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
The products described in this material, and the information relating to those
products, is intended for knowledgeable, experienced users of abrasive blasting
equipment.
No representation is intended or made as to the suitability of the products
described herein for any particular purpose of application. No representations are
intended or made as to the efficiency, production rate, or the useful life of the
products described herein. Any estimate regarding production rates or production
finishes are the responsibility of the user and must be derived solely from the
user's experience and expertise, and must not be based on information in this
material.
The products described in this material may be combined by the user in a variety
of ways for purposes determined solely by the user. No representations are
intended or made as to the suitability or engineering balance of the combination
of products determined by the user in his selection, nor as to the compliance with
regulations or standard practice of such combinations of components or products.
It is the responsibility of the knowledgeable, experienced users of the products
mentioned in this material to familiarize themselves with the appropriate laws,
regulations and safe practices that apply to these products, equipment that is
connected to these products, and materials that may be used with these
products.
It is the responsibility of the user to insure that proper training of operators has
been performed and a safe work environment is provided.
Our company is proud to provide a variety of products to the abrasive blasting
industry, and we have confidence that the professionals in our industry will utilize
their knowledge and expertise in the safe efficient use of these products.
OWNER'S MANUAL
© CLEMCO INDUSTRIES CORP. 2002  Stock No.: 23920  Manual No.: 2180-0703  Date of Issue: 07/03.

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Summary of Contents for Clemco ZERO

  • Page 1 OWNER’S MANUAL © CLEMCO INDUSTRIES CORP. 2002  Stock No.: 23920  Manual No.: 2180-0703  Date of Issue: 07/03.
  • Page 2 Figure 2 shows a pull-thru arrangement with a Safety Alerts reverse-pulse dust collector. 1.2.1 Clemco uses safety alert signal words, based on Theory of Operation ANSI Z535.4-1998, to alert the user of a potentially hazardous situation that may be encountered while 1.4.1...
  • Page 3 BNP PRESSURE BLAST CONVERSION KIT Page 2 Dry Filter Must mach capacity of reclaimer Flex Hose (not supplied with kit) Exhauster Optional Adjustable Vortex Reclaimer Debris Screen Flex Hose From cabinet hopper Blast Machine Air Filter Compressed air inlet Exhaust Hose Blast Hose To exhaust muffler Blow-off Hose...
  • Page 4 BNP PRESSURE BLAST CONVERSION KIT Page 3 is for use with 50-mesh and coarser media. Conversions kits easily convert the valves either way. Kits are listed WARNING under Optional Accessories in Section 9.1. Excessive air pressure could cause the blast machine to rupture.
  • Page 5: Installation

    BNP PRESSURE BLAST CONVERSION KIT Page 4 1.8.5 Glass Bead: Most beads are treated to ensure 1.10 Electrical Requirements free-flow operation even under moderately high humidity conditions. Glass beads subjected to excessive moisture 1.10.1 Electrical requirements depend on the size and may be reused after thorough drying and breaking up any phase of the motor.
  • Page 6 BNP PRESSURE BLAST CONVERSION KIT Page 5 Door Interlock Valve Door Interlock Valve Area within broken lines shows connections for door interlocks. Foot Pedal Bypass if interlocks are not used. (Shown without top for clarity) Pilot Regulator May be mounted remotely or atop inlet regulator 1/8...
  • Page 7: Field Installed Accessories

    BNP PRESSURE BLAST CONVERSION KIT Page 6 Connect Urethane Control Tubing when viewed from the fan end of the motor. Proper rotation is indicated by the arrow on the exhauster 2.8.1 Uncoil the 1/8" urethane control tubing. The end housing. of each tubing is numbered 1, 2 or 3.
  • Page 8 BNP PRESSURE BLAST CONVERSION KIT Page 7 4.1.3 Media Unloading: To empty the cabinet and Stop Blasting blast machine of media, allow all media to be recovered from the cabinet, and reduce pressure to 40 psi. Place 4.3.1 To stop blasting, remove pressure on the foot an empty container, such as a bucket, on the cabinet pedal.
  • Page 9: Preventive Maintenance

    BNP PRESSURE BLAST CONVERSION KIT Page 8 Media Metering Optional Externally Adjustable Vortex Cylinder (standard on pull-through reclaimers). For These instructions are for a standard machines with use with fine-mesh or lightweight media. Sentinel Metering Valve. Optional metering valves may function differently, but the process is similar. 5.4.1 The adjusting lever for the vortex cylinder is mounted on the spacer above the reclaimer body.
  • Page 10: Service & Maintenance

    BNP PRESSURE BLAST CONVERSION KIT Page 9 Reclaimer Debris Screen WARNING 6.1.1 The screen is accessible through the reclaimer Failure to observe the following procedure before door. With the exhauster off, remove the screen and performing any maintenance could cause serious empty it daily or when loading media.
  • Page 11: Troubleshooting

    BNP PRESSURE BLAST CONVERSION KIT Page 10 8.2.6 Hole worn in reclaimer, or leak in reclaimer TROUBLESHOOTING seams. Check entire reclaimer for negative-pressure leaks. WARNING 8.2.7 Optional externally adjustable vortex cylinder out To avoid serious injury, observe the following when of adjustment, See Section 5.4.
  • Page 12 BNP PRESSURE BLAST CONVERSION KIT Page 11 it may be necessary to change media more often, or 8.9.2 Empty, and depressurize the blast machine, and install an aftercooler or air dryer. inspect the internal parts of the metering valve for wear. 8.5.4 Absorption.
  • Page 13: Accessories And Replacement Parts

    BNP PRESSURE BLAST CONVERSION KIT Page 12 8.11.9 Check the 4-way valve per Sections 8.10.4 and Foot Pedal Assembly, Figure 5 8.10.5. Item Description Stock No. 8.11.10 Inspect the check valve for obstruction or broken flap. Foot pedal assembly, less tubing ....20483 Top, foot pedal ..........
  • Page 14 BNP PRESSURE BLAST CONVERSION KIT Page 13 Plumbing Assembly, Figure 7 Valve, 1" diaphragm outlet ......03371 Hose end, 1" barb x 1" male NPT ....11721 Item Description Stock No. Clamp, hose, 1-7/16" dia......21270 Bushing 1/4" x 1/8" NPT......02010 Filter, 1"...
  • Page 15 BNP PRESSURE BLAST CONVERSION KIT Page 14 Blast Machine, Figure 8 Gauge, 1/4" cbm ........... 11830 Filter, 1" w/ auto drain ........22425 Item Description Stock No. Check valve, 1" swing ........12187 Gasket, CQG, pkg of 10 ....... 00850 Blast machine assembly, 16", 2 cu.
  • Page 16 BNP PRESSURE BLAST CONVERSION KIT Page 15 Sentinel Valve Replacement Parts Paddle wheel 600 cfm ............. 12334 Refer to the Sentinel valve owner’s manual for 900 cfm ............. 12335 replacement parts. Inlet pipe adaptor 600 cfm, 5" ..........12361 Reclaimer, for 16  Dia. Blast Machine 900 cfm, 6"...

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