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Summary of Contents for Clemco BNP Series
- Page 1 OWNER’S MANUAL Suction Blast Cabinet BNP series BNP 65, 75, 85, 220, 601 and 721 Clemco +49 (0) 8062 – 90080 International GmbH Carl-Zeiss-Straße 21 Tel.: 83052 Bruckmühl Mail: info@clemco.de Germany Web: www.clemco-international.com Revision: 2.1...
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Page 2: Table Of Contents
INDEX ABBREVIATIONS, DEFINITIONS, SYMBOLS AND ICONS ........... 4 GENERAL INFORMATION ...................... 4 2.1 Technical documents ..........................4 2.2 Other applicable documents ........................4 PRODUCT DESCRIPTION ...................... 4 3.1 Conventional utilization and restrictions ....................5 3.2 No conventional utilisation – Warnings for misuse ................... 5 3.3 Operating mode of the complete system .................... - Page 3 If required ............................20 After max. 8 h of blasting ........................20 After max. 50 h of blasting ......................... 21 After max. 150 h of blasting ....................... 21 After other periodes of time ........................ 21 TROUBLESHOOTING ......................21 ADMITTED MODIFICATIONS FOR USERS ................23 REPLACEMENT PARTS .......................
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Page 4: Abbreviations, Definitions, Symbols And Icons
1 Abbreviations, definitions, symbols and icons Risk of injuri! Electrostatic strokes! Connect electric circuit points Ground! only by authorized electrician Noise > 85dB(A)! Explosion hazard caused by Wear ear protection dust! Ground! Explosion hazard! Risk of injuri! Connect only max. admitted Dicharge completely pressure pressure. -
Page 5: Conventional Utilization And Restrictions
3.1 Conventional utilization and restrictions BNP 65 BNP 220 BNP 601 BNP 721 Max. loading rate of the grate /floor 1000 N 1000 N 2500 N 2500 N 100 kp 100 kp 250 kp 250 kp Max. loading rate of the housing 2000 N 2000 N 10 000 N... -
Page 6: Operating Mode Of The Complete System
3.3 Operating mode of the complete system Abrasive circiut flow - Basic principle Pneumatical flow scheme - colours of pneumatic hoses are not binding Pure air Blast gun Abrasive, dust and air 3/2-way solenoid valve Abrasive and air Foot pedal; 3/2-way valve Dust and air Sputnik + Metering valve Dust... -
Page 7: Description
Figure 1 shows the pneumatic circuit of a BNP suction cabinet. The compressed air is fed into the system via a water separator (item 1), reaches the pilot regulator (item 3) via the air hose and from there to the door safety valves (item 5). - Page 8 3.4.2 Dust collector cartridge Standard: cartridge dust collector MBX Automatically cleaning with jet pulse and after running process Recommandations for MBX-Filter Pulse interval: ca. 40..60 s Pulse duration: ca. 500 ms Follow up cleaning: ca. 5min exchangeable cartridge. Dust container 3.4.3 Control elements where notes /functiones...
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Page 9: Energy Consumption
Pos.10 Suction hose Pos.11 Foot pedal Pos.12 Compressed air connection Pos.13 Water separator Pos.14 Filter Pos.15 Control flap Pos.16 Suction hose Pos.17 Adapter inlet Pos.18 Grounding screw 3.5 Energy consumption - Air consumption: see yellow cover - Electrical connection: see machine shield 3.6 Emissions See yellow cover. -
Page 10: Bnp 75 Und Bnp 85
4.1.2 BNP 75 und BNP 85 Weight A (mm) B (mm) 5000N 500 kg 2200 1200 5600 N 560 kg 2900 1300 Seite 10 von 38... -
Page 11: Bnp601 Und Bnp 721
4.1.3 BNP601 und BNP 721 G (weight) A (mm) 8000 N 800 kg 1500 10 000 N 1000 kg 1850 Min 45° * Euro palett 800 x 1200 4.1.4 Cyclone Type G (weight) A (mm) 500 N 50 kg 1200 mm*) Min 90°... -
Page 12: Componentents
Componentents 4.4.1 Blast Cabinet These consists of a stable steel construction and are designed as dust-tight vacuum cabins. Model Size Work area Number of the doors H x B x T[mm] 2x915 1255 2x1255 1450 1450 1450 1660 1780 1780 * Doors divided into two. -
Page 13: Dust Collector
4.4.3 Dust collector See separate owner’s manual. Requirements for setting up a cabinet Basic requirements: See yellow cover sheet Space requirements: BNP 65 BNP 75 BNP 220 BNP 85 MBX 1500 1054 mm 2 x A 1420 mm 2 x A mm 1200 mm 910 mm 910 mm... - Page 14 Pos 1 BNP 65( left) und BNP 220 (right) Pos 2 Cyclon (900 oder 1200 CFM) + blast pot Pos 3 MBX Filter 1500 CFM Required space for BNP 601 Pos 1 = Cabinet BNP 601 Pos.2 = Car with turntable Pos.3 = Filter MBX (1500;2000) Pos.4 = 900 CFM Cyclone and blast machine Picture 4a: Required space for BNP-601...
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Page 15: Installation, Assemble And Function Test
Installation, assemble and function test Cabinet set-up. -Requirements: see yellow cover -Bracing in the floor not necessary Warning! Explosion hazard! Connect only max. admitted pressure Air supply - max. 7 bar - for higher pressures install pressure regulator and safety valve between cabinet and air supply - air hose between air supply and cabinet: + Inner diameter : min 19 mm... -
Page 16: Operating
- Add media slowly into reclaimer hopper through the reclaimer door. - Media capacity (initial fill): BNP 65: 5 l BNP 220: 10 l BNP 601 / 721: 25l Caution! Noise > 80dB(A) Wear ear protection! Operation checkout with - Close doors. media - Adjust blast pressure. -
Page 17: Emergency Stop
Emergency stop Push emergency stop Electrical supply is disconnected, dedusting too button -close external air Depressurize moisture separator over drain screw supply Clarification of causation Shut down by longer interruption of work or moving the cabinet Remove media see 5.4.4. Disconnect electricity Authorized electrician close external air Depressurize moisture separator over drain screw... -
Page 18: Adjusting Bnp Gun
5.4.2 Adjusting BNP gun -See schedule „air consumption“ yellow cover sheet Please note the combination of air- -Worn nozzles influence the right rate and blast nozzle Turn the orifice into the BNP blast gun. Behind the locking nut should be seen 3,5 to 4 fully pitches of screw threat. -
Page 19: Media Unloading
5.4.4 Media unloading Turn on cabinet Green button Blow-off cabinet -Doors closed -Exhauster working -With blow-off nozzle Remove media from cyclon - Turn off fan - Place an empty container under cyclon - Unscrew the plastic plug (wrench no.: 22) - Permit media to flow into container, lastly strike easily with your hand against the cyclon to let the rest flow out 5.4.5... -
Page 20: Adjust Doorsafety Interlock
5.4.7 Adjust doorsafety interlock No.: Description Door safety interlock Nut for screw adjusting Actuating screw for safety interlock Cabinet door Figure 6: Door safety interlock connection 6 Maintenance and cleaning Preface During operation the cabinets are exposed to wear. In order to ensure safe operation and high efficiency the blast machines must be maintained regulary. -
Page 21: After Max. 50 H Of Blasting
Empty dust container (dust - Could be necessary already after one hour collector). - Empty screen Turn off exhauster. This may be necessary more Media recovery system (Reclaimer). often - Screen magnet . - Check gasket for wear and replace if it’s necessary Nozzle and nozzle holder After max. - Page 22 - Suction hoses for wear. - Dust leaking from dust conatiner (2) Abnormally high Cyclone door open or leaky. Replace gasket. media consumption. Too fine or too lighweight Install and adjust supplementary a Vortex cylinder. media. Negative pressure to high See 5.4.3 (3) Poor cleaning rate.
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Page 23: Admitted Modifications For Users
hoses on foot pedal - Connect properly permanent air blow off Polluted (blocked) moisture -Clean moisture separator separator. (7) Air only (no media) No blast media in the blast -Refill comes out the circuit nozzle Moist media -Remove moist media. -Remove cause for humid air supply. - Page 24 BNP 65 / BNP 75 BNP 85 / BNP 220 Pos. Description Door gasket per m 12434Z 12434Z Left door complete 100326 100328 Right door complete 100327 100329 Gate 11811Z 11810Z Mylar lens cabinet (5 pcs) small 06190Z 06190Z Change frame mylar (5 pcs)- small 100960 100960 Glass change frame-small...
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Page 25: Replacement Parts Bnp 601 And 721
Lamp holder 11843Z 11843Z Handhole rubber set for cabinet 238mm (OD) 99912Z 99912Z Handhole ring for cabinet 99913Z 99913Z Y-150x100x100 – for MBX 1500 11379Z *only BNP 75 11379Z * only BNP 85 Replacement parts BNP 601 and 721 Pos. Description BNP 601 BNP 721... - Page 26 (10) Clamp for glove 11576Z 11576Z Rubber gloves-pair 99159Z 99159Z (11) Rubber glove, left 12710Z 12710Z (12) Rubber glove, right 12711Z 12711Z (13) Door opener speciial for cabinet 11879Z 11879Z (14) Door gasket 90233Z 90233Z (15) Grating (4 pcs. / cabinet) 100367 100394 Control box - complete...
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Page 27: Pneumatic Diagram
Pneumatic diagram Picture 10: Pneumatic diagram Pos. Part no. Description 12202Z 3 way valve - pneumatic 11732Z Screw connection 1/8 " 1/8” Urethan hose per 3m 12475Z 06266Z 3-way foot valve (12) 11723Z Screw connection (13) 11724Z Screw connection (14) 13116Z Blow off nozzle cabinet Air hose ½“... - Page 28 (16) BNP suction gun 12301Z Suction gun for 6 mm 12302A Suction gun for 8 mm 12303A Suction gun for 9,5 mm 12304Z Suction gun for 11 mm Blast hose ½“ PUR (17) 12476Z Pressure regulator 3/8” Pilot (18) 12057Z Pressure regulator ¼”...
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Page 29: Metering Valve
See additional Diaphragm valve owner’s manual „Dust collector „ 12475Z Air hose 1/8“ (per m) - brown Metering valve Picture 11: Metering valve Pos. Part no. Description 12417Z Metering valve complete 12012Z Rubber cap for valve 12148Z Air bolt for valve 11532Z Valve body 12011Z... -
Page 30: Cyclon
Cyclon Bild 12: Spare parts cyclon Pos. Description BNP 65 BNP 220 Cyclon complete 20340Z 20341Z Adaptor Ø 100 mm / 4“ Cyclon outlet 12365Z Adaptor Ø 125 mm / 5“ Cyclon inlet 12361Z Gasket for Ø 100 mm / 4“ adapor 11746Z Gasket for Ø... - Page 31 (11) Rubber wear plate 11984Z 11985Z (12) Vortex pipe (option) On request On request 12417Z 12417Z (13) Metering valve complete See below Metering valve for Sputnik 100790 100790 (14a) Screw adjusting (14b) Nut adjusting STEM lock 100791 100791 (14c) Housing metering valve 100789 100789 (15)
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Page 32: Metering Valve For Sputnik
Metering valve for Sputnik Picture 13:Metering valve for Sputnik Pos.-no.: Part no.: Description 100790 Screw adjusting 100791 Nut, adjusting stem lock 100789 Stem, metering adjusting 11534 Body, metering valve 12024 Bell reducer 12818 Pipe bushing 11912 Pipe nipple 12420 Complete assembly Seite 32 von 38... -
Page 33: Suction Guns And Support
Suction guns and support 9.7.1 BNP gun Figure 14: Spare parts BNP gun Part no.: Pos. Description 100766 Suction gun with 6 mm Boron Carbide nozzle 100534 Suction gun with 8 mm Boron Carbide nozzle 100908 Suction gun with 9,5 mm Boron Carbide nozzle 100703 Suction gun with 8 mm Boron Carbide nozzle-flat jet 11934Z... - Page 34 11929Z Nozzle (long) 6“, 11 mm option 11924Z Nozzle (long) 9“, 8 mm option 11925Z Nozzle (long) 9“, 9,5 mm option 11926Z Nozzle (long) 9“, 11 mm option 12031Z O-ring 11802Z Gun housing 11918Z 12097Z Rubber bushing 12342Z Orifice no.: 4 (3,2 mm) for blast nozzle 6 mm 12343Z Orifice no.: 5 (4,0 mm) for blast nozzle 8 mm 12344Z...
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Page 35: Automatic Gun
9.7.2 Automatic gun Useable only with support (see 9.7.3) Figure 15: Spare parts autimatic gun Part no. Description 90807Z Autom. gun assy with 6mm nozzle 100099 Autom. gun assy with 8mm nozzle Autom. gun assy with 9,5mm nozzle 99551Z Autom. gun assy with 9,5mm nozzle 99552Z Autom. - Page 36 Union 3/8“ 0219-034 11724Z 12031Z O-Ring 12038Z Clamp collar for long nozzles 11934Z Boron carbide nozzle no. 6 - 9,5mm, lenght 70mm 100703 Boron carbide nozzle 8mm, lenght 70mm 11921Z Boron carbide nozzle 3“, 8 mm 0348-0023 Option 11922Z Boron carbide nozzle 3“, 9,5 mm 0348-0024 Option 11923Z Boron carbide nozzle 3“, 11 mm 0348-0025...
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Page 37: Nozzle Holder /Option
Blast hose Gummi ½“ 12471Z 11724Z Union for blast hose (bras) 100756 Union for blast hose (VA) 9.7.3 Nozzle holder /Option Pos. Description for BNP-gun For autom. gun Nozzle holder base frame 100559 100559 Clamp ZERO 12mm 99868Z 99868Z Nozzle holder 100569 ohne Options, Accessories... -
Page 38: Seite 2 Von
100302 100302 100302 Port 400 x 400 mm including Openings in door mounting 100549 100549 100549 100549 Openings in door Tumble 4,5 l complete with E- Setting electrical motor 230V (door mounting connections possible)) 100548 100548 100548 Openings in door Tumble 30 l complete with E- Setting electrical Motor 230V (door mounting...
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