Beckhoff AX8000 Series Manual
Multi axis servo system
Hide thumbs
Also See for AX8000 Series:
- User information (246 pages) ,
- Operating instructions manual (116 pages) ,
- System manual (67 pages)
Related Manuals for Beckhoff AX8000 Series
Summary of Contents for Beckhoff AX8000 Series
- Page 1 Manual Multi axis servo system AX8000 TDmIAX-8000-0000-0200 Version: Date: 2018-05-15...
-
Page 3: Table Of Contents
Table of contents Table of contents 1 Foreword .............................. 5 Notes on the documentation...................... 5 Documentation issue status ...................... 6 1.2.1 Scope of the documentation .................... 6 Appropriate use .......................... 7 1.3.1 Dual Use (EU1382/2014).................... 7 Documented modules........................ 8 Definitions ............................ 8 2 Guidelines and Standards ........................ 9 EU declaration of conformity ...................... 9 Electromagnetic compatibility (EMC).................... 10 UL approval for the US and Canada .................... 10... - Page 4 Table of contents 7 Electrical installation.......................... 37 Block diagram - AX8620 and AX8640 ..................... 38 Block diagram - AX81xx and AX82xx .................... 39 Power supply ........................... 40 7.3.1 Standard connection to the mains supply (X01) .............. 40 7.3.2 24 VDC supply (X01) ....................... 42 7.3.3 Fusing, CE-compliant ......................
-
Page 5: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Documentation Issue Status
This documentation was originally written in German. All other languages are derived from the German original. Product features Only the product features specified in the current user documentation are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Version Comment Chapter amendment: Definitions 1.5;... -
Page 7: Appropriate Use
Dual Use (EU1382/2014) According to the EU directive 1382/2014 published on 30/12/2014, commercially available frequency converters – that also means the Beckhoff product series: AX8000 multi-axis servo systems are now newly classified as dual-use goods. The goods list, Annex I of the Dual Use directive 428/2009 has been amended accordingly: •... -
Page 8: Documented Modules
AX8810 (capacitor module) Definitions Term Explanation AX8000, servo drive General term for linked modules of the AX8000 series Axis module Component to which the motors are connected. AX-Bridge Toolless connection of the DC link, the EtherCAT fieldbus system and the system supply with the power supply module and the connected modules through a rail system with quick coupling. -
Page 9: Guidelines And Standards
CE conformity of the complete machine or system. EU declaration of conformity Supply of EC declaration of conformity: Beckhoff Automation GmbH & Co. KG will gladly provide you with the certificates for all products on request at: info@beckhoff.com Multi axis servo system AX8000... -
Page 10: Electromagnetic Compatibility (Emc)
The above components are permitted to bear the certification logo on the type plate. If you wish to operate a servo drive from the AX8000 series in the USA or Canadian economic areas, please check whether the cULus sign appears on the type plate. -
Page 11: Ul-Specific Chapter
Guidelines and Standards 2.3.1 UL-specific chapter The integrated protection against short circuit is no substitute for the external mains protection. The mains protection must comply with the manufacturer's specification and the national and international regulations and laws. Components of the AX8000 multi-axis servo system must be operated on mains supplies that can supply a maximum current carrying capacity of 5 kA at 480 V UL circuit breakers of class "J"... - Page 12 Guidelines and Standards 2.3.1.1 UL configuration example of a system group System group with UL approval: The following figure describes a possible configuration example, a system group consisting of several AX8000 devices with UL approval. Please note that prior to implementation on your machine or system, it is essential to consult your responsible UL certification authority, to discuss all further and required boundary conditions.
-
Page 13: Ul-Specific Data
Guidelines and Standards UL test report for the AX8000 multi-axis servo system: All modules (supply, option and axis modules) of the AX8000 multi-axis servo system meet the requirements of the relevant UL certification authority and may bear the cULus logo and the E-number E195162 on the type plate. -
Page 14: For Your Safety
Beckhoff Automation GmbH & Co. KG. In addition, the following actions are excluded from the liability of Beckhoff Automation GmbH & Co. • Failure to comply with this documentation •... -
Page 15: Description Of Symbols
For your safety Description of symbols In this documentation the following symbols are used with an accompanying safety instruction or note. The safety instructions must be read carefully and followed without fail! Symbols that warn of personal injury: DANGER Serious risk of injury! This is an extremely dangerous situation. -
Page 16: Notes On The Ax8000 Multi-Axis Servo System
They must be followed during installation, commissioning, production, troubleshooting, maintenance and trial or test assemblies. The multi-axis servo system from the AX8000 series is not capable of running alone. It must always be installed in a machine or system. After installation the additional documentation and safety instructions provided by the machine manufacturer must be read and followed. - Page 17 For your safety NOTE Damage to the environment or devices • During installation it is essential to ensure that the specified ventilation clearances and climatic condi- tions are adhered to. Further information can be found in the "Technical data [} 27]" and "Mechanical installation [} 32]"...
-
Page 18: Product Overview
Product overview Product overview Name plate and type key 4.1.1 Supply modules Name plate No. Position Position No. Position Order number Rated output voltage CE conformity Serial number Rated output current EAC approval Rated input voltage Date of manufacture Serial number sticker Rated input current QR code Attachment of the type plate... -
Page 19: Axis Modules
Product overview 4.1.2 Axis modules Type plate No. Location Location No. Location Order number Rated output current cULus certification Serial number Output frequency range EAC approval Rated input voltage Date of manufacture CE conformity Max. ambient temperature QR code Serial number sticker Rated output voltage EtherCAT conformity Attachment of the type plate... -
Page 20: Drive-Integrated Safety Technology
STO (Safe Torque Off) and SS1 (Safe Stop 1). Before putting the axis module into operation, read the documentation for: • AX8911 - TwinSAFE Drive option for AX8000 series servo drives. Version: 1.6 Multi axis servo system AX8000... -
Page 21: General Description
Product overview General description 4.3.1 AX8620 power supply module No. Designation X04 - socket for EtherCAT input X05 - socket for EtherCAT output Test contact +24 V Test contact GND 875 V voltage at the DC link contacts (3). After switching off, measure the voltage. -
Page 22: Supply Module - Ax8640
Product overview 4.3.2 Supply module - AX8640 No. Designation X04 - socket for EtherCAT input X05 - socket for EtherCAT output Test contact +24 V Test contact GND 875 V voltage at the DC link contacts (3). After switching off, measure the voltage. -
Page 23: Axis Modules - Ax8108 And Ax8118
Product overview 4.3.3 Axis modules – AX8108 and AX8118 The diagram below shows the AX8118 module. The AX8108 module only differs in the width; otherwise it is identical to the AX8118. No. Name Display X15 – digital inputs Quick coupling – 24 V Quick coupling –... -
Page 24: Axis Module - Ax8206
X15 – digital inputs (channel A) Display – channel A Accessories Information about our comprehensive range of accessories can be found in the main Beckhoff main catalog or online under http://www.beckhoff.de. Accessories with UL certification! If you want to operate an AX8000 in the US or Canada, please note that any accessories also require UL certification. -
Page 25: Technical Description
Technical description Configuration of the servo system With a supply module and several axis modules, the servo drives of the AX8000 series offer optimum functionality and cost-effectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance system communication enables ideal interfacing with PC- based control technology. -
Page 26: System Description
Technical description 5.1.1 System description Function / characteristic Supply module Axis module Mains supply with mains and phase monitor Temperature monitoring: Device Heat sink Brake chopper DC link connection integrated (AX Bridge) per line Connector including x (X01, X02) x (X15, X25) Digital inputs / channel Motors (incl. -
Page 27: Technical Data
Technical description Technical data 5.2.1 Ambient and operating conditions UL-listed! If you wish to operate a component from the AX8000 multi-axis servo system in a US or Canadian economic area that requires cULus approval, be sure to read section 3.3: "UL ap- proval in the USA and Canada [} 10]". -
Page 28: Electrical Data - Power Supply Modules 100 - 480 Vac
Technical description 5.2.2 Electrical data - power supply modules 100 - 480 VAC 1-phase connection Electrical data AX8620-0000 Rated input current 10 A Max. input current 20 A Rated supply voltage 1 x 100 / 240 V -10% +10% Rated output current without mains choke/ 7 A with mains choke Peak output current... -
Page 29: Electrical Data - Axis Modules 0 - 875 Vdc
Technical description 5.2.3 Electrical data - axis modules 0 - 875 VDC Single-channel Electrical data AX8108-0000 AX8118-0000 Rated output current 8 A 18 A Max. DC link voltage 875 V DC link capacity 135 µF 405 µF Current consumption 24 V (without holding 500 mA 530 mA brake) -
Page 30: Mechanical Data
Technical description 5.2.5 Mechanical data Supply modules Mechanical data AX8620 AX8640 Width 60 mm 90 mm Height without plugs 230 mm 230 mm Depth without connectors / accessories 192 mm 192 mm Weight 2.5 kg 3.5 kg Axis modules Mechanical data AX8108 AX8118 AX8206 Width 60 mm 90 mm Height without plugs 230 mm... -
Page 31: Dimensions
Technical description 5.2.6 Dimensions The AX8000 multi-axis servo system features only modules with two different dimensions – there are narrow modules and wide modules. The specified measurements refer to the actual devices, without plug connectors and cables. The fitting dimensions for control cabinet installation can be found in section "Mechanical installation [} 32]". -
Page 32: Mechanical Installation
Mechanical Installation Mechanical Installation WARNING Danger of injury through electrocution! Injuries can be sustained through electrocution during the mounting and commissioning of the AX8000 multi-axis servo system. The installation may only be carried out by trained and qualified technical personnel who are well-versed in electrical and automation technology. -
Page 33: Installation Conditions In The Control Cabinet
Mechanical Installation Installation conditions in the control cabinet When dimensioning the control cabinet, consider that you may have to install input filters, mains chokes and brake resistors for your application. Appropriate space should be provided for these components, so that adequate ventilation is ensured. -
Page 34: Drilling Pattern And Installation Example
Mechanical Installation Drilling pattern and installation example Before you start with the installation, make the threaded holes in the mounting plate according to the universal drilling pattern for screwing on the AX8000 multi-axis servo system. Universal drilling pattern If you equip the mounting plate with the universal drilling pattern, you can change the configuration of the multi-axis system at any time without having to redrill all of the holes. -
Page 35: Connecting The Protective Conductors
Mechanical Installation Connecting the protective conductors Grounding hanger and hex nuts with flange and serrations are used for the shield connection of the AX8000 multi-axis servo system. They are included in the scope of supply of the AX8206 or AX81x8 axis modules. The infographic on the left shows the following items: A →... - Page 36 Ensure that there is adequate earthing (large-area low-impedance connection) of all relevant components (incl. control cabinet). Use pre-assembled Beckhoff motor and feedback cables as these are optimally adapted to the drive system and reduce interference to a minimum. Ensure that the connectors are properly connected.
-
Page 37: Electrical Installation
Electrical installation Electrical installation DANGER Danger to life due to high voltage on the DC link capacitors of the servo drive AX8000! The DC link capacitors RB+ and RB- and the test contacts DC+ and DC- on the supply, axis and option modules can carry life-threatening voltages of ≥ 875 V Take the following measures to avert danger: •... -
Page 38: Block Diagram - Ax8620 And Ax8640
Electrical installation Block diagram - AX8620 and AX8640 Item no. Explanation Connection socket for incoming EtherCAT cable Connection socket for outgoing EtherCAT cable Measuring and test contacts on the devices Quick coupling of the AX8000 multi-axis servo system (AX bridge) Optional brake resistor Caution: When using the optional brake resistors with the AX8000 servo system, the bridge of the 10-pin supply plug "X01"... -
Page 39: Block Diagram - Ax81Xx And Ax82Xx
Electrical installation Block diagram - AX81xx and AX82xx Item no. Explanation Fast connection of the AX8000 multi-axis servo system (AX bridge) Motor cable: ZK4800-80xx-xxxx (including OCT) Multi axis servo system AX8000 Version: 1.6... -
Page 40: Power Supply
AX8640 for a max. conductor cross-section of 16 mm 7.3.1 Standard connection to the mains supply (X01) The power supply modules of the AX8000 series are equipped with a wide-range voltage input X01 and can be connected to single-phase voltage systems between 100 V and 240 V... - Page 41 Electrical installation X01 – voltage input on AX8620 Commissioning Commissioning of the AX8000 is only possible if the terminal points "Rbin+" and "RB -" are bridged (delivery state) or an external brake resistor is connected to the terminal points "R +"...
-
Page 42: Vdc Supply (X01)
Electrical installation 7.3.2 24 VDC supply (X01) The supply connection X01 is used for supplying the supply modules of the AX8000 with 24 V system voltage. CAUTION Observe the voltage tolerances for safe operation! When connecting motors with holding brake it is essential to observe the voltage tolerances. X01 –... -
Page 43: Fusing, Ce-Compliant
Electrical installation 7.3.3 Fusing, CE-compliant External fuse protection CAUTION Fire hazard through short circuit! The recommended fuses are used for line protection. The servo drives are equipped with integrated self- protection. Fuse protection AX8620-0000 AX8640 AC supply (max.) 30 A 60 A 24 V supply (max.) 20 A... -
Page 44: Dc Link (External Dc Link-Connection Currently Not Permitted)
Electrical installation 7.3.4 DC link (external DC link-connection currently not permitted) NOTE Destruction of the multi axis servo system AX8000: An "external" DC link group (e.g. AX5000 with AX8000) is currently not permitted. DANGER Danger to life due to high voltage on the DC link capacitors of the servo drive AX8000! The DC link capacitors RB+ and RB- and the test contacts DC+ and DC- on the supply, axis and option modules can carry life-threatening voltages of ≥... -
Page 45: External And Internal Brake Resistor
Electrical installation 7.3.5 External and internal brake resistor DANGER Danger to life due to high voltage on the DC link capacitors of the servo drive AX8000! The DC link capacitors RB+ and RB- and the test contacts DC+ and DC- on the supply, axis and option modules can carry life-threatening voltages of ≥... -
Page 46: Ethercat (X04 And X05)
STO (Safe Torque Off) and SS1 (Safe Stop 1). Before putting the axis module into operation, read the documentation for: • AX8911 - TwinSAFE Drive option for servo drives of the AX8000 series. Version: 1.6 Multi axis servo system AX8000... -
Page 47: Total Motor Cable Length
Electrical installation Total motor cable length Total motor cable length in compliance with EMC Category C3 (industrial area) Motor cable length per mo- Total motor cable length per Number of axes per drive system drive system without mains max. 25 m max. -
Page 48: Option Modules
Option modules Option modules Installation The option modules are installed in the same way as described in section Mechanical Installation [} 32]. The electrical installation mainly consists of connecting the AX Bridge via slider and interlock. If further steps are required, the instructions can be found in a separate section under the description of the individual option modules. -
Page 49: Ax8810 - Capacitor Module
Option modules AX8810 - capacitor module The capacitor module extends the DC link capacity and is particularly suitable in combination with the 1- phase supply of the AX8620-1000 for supporting the DC link. Voltage peaks during motor braking are absorbed and stored. This largely avoids the need for connecting the external brake resistor and reduced the power dissipation. -
Page 50: Project Planning
Make sure that the components in the working area of the system have adequate reserves so that the working life is not impaired and the necessary control quality can be maintained. The Beckhoff software “TCMotionDesigner” is available for configuration of the drivetrain and selection of suitable components. -
Page 51: Support And Service
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.