Beckhoff AX5000 Series Manual
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Beckhoff AX5000 Series Manual

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Startup
Servo Drive AX5000
(1.5 A – 40 A)
Please read this document carefully before installing and commissioning the servo drive.
Version: 6.2
Date: 2022-02-21
BECKHOFF
Language: English
Article no.: TDmlAX-5000-0000-0200

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Summary of Contents for Beckhoff AX5000 Series

  • Page 1 Startup Servo Drive AX5000 (1.5 A – 40 A) Please read this document carefully before installing and commissioning the servo drive. Version: 6.2 Date: 2022-02-21 BECKHOFF Language: English Article no.: TDmlAX-5000-0000-0200...
  • Page 2 1 Foreword BECKHOFF Drive Technology Notes: Version 6.2 AX5000...

  • Page 3: Table Of Contents

    BECKHOFF Drive Technology 1 Foreword Chapter Page Table of contents – AX5000 Startup Foreword ....................... 5 Notes on the documentation ................5 Disclaimer ......................5 Trademarks ......................5 Patent Pending ....................5 Copyright ......................6 Documentation issue status ................6 Appropriate use ....................
  • Page 4 Energy management ..................47 EMC, earthing, screen connection and potential ..........48 Control cabinet ....................48 Appendix ......................49 Support and Service ..................49 8.1.1 Beckhoff's branch offices and representatives ..........49 8.1.2 Beckhoff Headquarters..................49 8.1.3 Beckhoff Support ....................49 8.1.4 Beckhoff Service ....................

  • Page 5: Foreword

    “AX5000 System manual” that can be CAUTION downloaded from our website at www.beckhoff.com. If you do not have access to the “AX5000 System manual” please refrain from working on the AX5000 and notify our support division.

  • Page 6: Copyright

    German original. Product features The valid product features are always those specified in the current documentation. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Version 6.2 AX5000...

  • Page 7: Appropriate Use

    1 Foreword Appropriate use The servo drives of the AX5000 series are exclusively designed for torque, speed and position control of suitable asynchronous and synchronous three-phase current motors. The maximum permissible effective motor voltage must be at least equal the effective mains voltage fed into the servo drive.

  • Page 8: Dual Use (Eu 1384/2014)

    The defect servo drive AX5203-0000-x0xx should be replaced with an AX5203-0000-x01x to avoid changes in the TC System Manager. When downgrading, the desired Firmware (FW v1.00 - FW v1.05) must also be requested from Beckhoff Automation GmbH & Co. KG. Documented servo drives...

  • Page 9: For Your Safety

    Staff qualification Only technical personnel with knowledge of control and automation technology may carry out any of the illustrated work steps on the Beckhoff software and hardware, in particular on the servo drive AX5000. The technical personnel must have knowledge of drive technology and electrical systems and must also know how to work safely on electrical equipment and machines.

  • Page 10: Description Of Symbols

    2 For your safety BECKHOFF Drive Technology Description of symbols The following safety symbols with a adjoining safety advise are used in this manual. You have to read the adjoining safety advice carefully and adhere it strictly. Symbols that warn of personal injury: Acute risk of injury! This is an extremely dangerous situation.

  • Page 11: Notes For The Servo Drive Ax5000

    The servo drives of the AX5000 series are not designed for stand-alone operation and must always be installed in a machine or system. After installation the additional documentation and safety instructions provided by the machine manufacturer must be read and followed.
  • Page 12 2 For your safety BECKHOFF Drive Technology Notes on operation of the servo drive AX5000: • Carefully read this manual before using the servo drive thoroughly, paying particular attention to the safety instructions. In the event of any NOTE uncertainties please notify your sales office immediately and refrain from working on the servo drive.

  • Page 13: Guidelines And Standards

    3 Guidelines and Standards Guidelines and Standards CE conformity Supply of EC decleration of conformity: Beckhoff Automation GmbH & Co. KG will gladly provide you with the certificates and manufacturer's declaration for all products on request at: NOTE info@beckhoff.com. Hazard to individuals! Servo drives are not covered by the EU Machinery Directive.

  • Page 14: Ul-Listing In Usa And Canada

    3 Guidelines and Standards BECKHOFF Drive Technology UL-Listing in USA and Canada The following servo drives from the AX5000 series have a UL-Listing and must bear the CUS symbol AX5000 with UL-Listing AX5101, AX5103, AX5106, AX5112, AX5118, AX5125, AX5140, AX5201, AX5203 und AX5206 on the name plate.

  • Page 15: Ul-Specific Notes

    (see “AX5000 function description  Thermal motor model”). Canada! In Canada use only in combination with unit AX2090-TS50, manufactured by Beckhoff Automation. Electrical isolation according to EN 50178 / VDE 160 The power section (motor connection, DC link connection and mains connection) and the control unit are doubly insulated against each other, so that safe protection against accidental contact is ensured at all terminals of the control unit without additional measures.

  • Page 16: Product Description

    Drive Technology Product description The servo drives of the AX5000 series are available as single- or multi-channel versions and are optimised in terms of function and cost-effectiveness. In conjunction with EtherCAT, the real-time Ethernet system, the integrated control technology offers minimum cycle times and supports fast, highly dynamic positioning tasks.

  • Page 17: Scope Of Supply

    − Startup (this manual) 4.2.2 Accessories A comprehensive list of accessories can be found in the complete Beckhoff catalogue or on our website at www.beckhoff.com. Accessories with UL-Listing! If you wish to operate an AX5000 in USA or Canada , please make sure that the accessories also have a UL-Listing.

  • Page 18: Technical Data

    4 Product description BECKHOFF Drive Technology 1 Catalog number 7 Output rated current 13 EtherCAT – Conform 2 Max. ambient temperature 8 Output frequency range 14 CE – Conform 3 Input rated voltage 9 Barcode 15 wye-source only 4 Input rated current...

  • Page 19: Electrical Data - Single-Channel Servo Drive (Ax51Xx)

    BECKHOFF Drive Technology 4 Product description 4.4.2 Electrical data - single-channel servo drive 4.4.2.1 Single-phase connection (AX5101 – AX5106) Electrical data AX5101 AX5103 AX5106 Rated output current 1.5 A 4.5 A Minimum parameterizable channel 0.35 A peak current at full current resolution Max.
  • Page 20 4 Product description BECKHOFF Drive Technology Electrical data 5101 5103 5106 5112 5118 5125 5140 480 V 10,0 15,0 20,8 33,3 Power dissipation Max. continuous braking power [W] (with internal brake resistor) Max. braking power [kW] (with internal brake resistor) Min.

  • Page 21: Electrical Data - Two-Channel Servo Drive (Ax52Xx)

    BECKHOFF Drive Technology 4 Product description 4.4.3 Electrical data - two-channel servo drive (AX52xx) 4.4.3.1 Single-phase connection Electrical data AX5201 AX5203 AX5206 Rated output current / channel 1.5 A 4.5 A Minimum parameterizable channel 0.35 A peak current at full current resolution Maximum rated channel current 4.5 A...

  • Page 22: Mechanical Data (Single-Channel Servo Drive)

    4 Product description BECKHOFF Drive Technology Electrical data AX5201 AX5203 AX5206 Rated apparent power S1 mode (selection) 120 V 0.6 kVA 1.2 kVA 2.5 kVA 230 V 1.2 kVA 2.4 kVA 4.8 kVA 400 V 2.1 kVA 4.2 kVA 8.3 kVA 480 V 2.5 kVA...

  • Page 23: General Overview (Ax5101 - Ax5112 And Ax520X)

    BECKHOFF Drive Technology 4 Product description General overview (AX5101 – AX5112 and AX520x) The servo drive shown below is a two-channel device. Components that are only available for the second channel are identified in the item description. Item description: No Designation X11 –...

  • Page 24: General Overview (Ax5118, Ax5125 Und Ax5140)

    4 Product description BECKHOFF Drive Technology General overview (AX5118, AX5125 und AX5140) The servo drive illustrated below is an AX5140; the devices with 18 A or 25 A are structurally similar apart from pos. 11 "X07" (external brake resistor). Item description:...

  • Page 25: Overview Of Connectors/Terminal Points

    BECKHOFF Drive Technology 4 Product description Overview of connectors/terminal points 4.7.1 X01 - wide voltage input Connection Tightening Terminal point torque 3-phase 1-phase Phase L1 Phase L1 Phase L2 not used 0,5 -0,6 Nm L3/ N Phase L3 Neutral conductor Protective conductor 4.7.2...

  • Page 26: X04, X05 - Ethercat Connection

    4 Product description BECKHOFF Drive Technology 4.7.5 X04, X05 - EtherCAT connection Terminal point Connection X04 (IN) incoming EtherCAT line X05 (OUT) outgoing EtherCAT line 4.7.6 X06 – Digital I/Os Destruction of the AX5000! This connector is not designed for external power supply. It is supplied via the 24 V supply (U ) of connector X03.

  • Page 27: X11 (Channel A) , X21 (Channel B) - Feedback, High-Resolution

    BECKHOFF Drive Technology 4 Product description 4.7.7 X11 (channel A) , X21 (channel B) - feedback, high-resolution EnDAT / BiSS Hiperface Sin / Cos 1Vpp SIN + SIN + SIN + n.c. GND_5 V GND_9 V GND_5 V GND_5 V...

  • Page 28: X13 (Channel A) , X23 (Channel B) - Motor Connection (Power)

    BECKHOFF Drive Technology 4 Product description 4.7.9 X13 (channel A) , X23 (channel B) - motor connection (power) (AX5101 - AX5125 und AX520x) Tightening torque Terminal point Connection (Knurled screw) Motor connection U Motor connection V Motor connection W 0,6 Nm...

  • Page 29: X07 - Internal And External Brake Resistor

    BECKHOFF Drive Technology 4 Product description *) Switch, KTY 83-1xx or KTY 84-1xx AX5000-xxxx-0200 (Hardware 2) Terminal Output Conductor Tightening Connection point current cross-section torque OCT – and temp. OCT + and temp. Signal pair screen 0.2 – 1.5 mm 0.2 –...

  • Page 30: Dimensions

    4 Product description BECKHOFF Drive Technology Dimensions The specified measurements relate to the actual device, without connectors and cables. The fitting dimensions for control cabinet installation can be found in section "Mechanical installation Installation examples". AX5118, AX5125 and AX5140 AX5101-AX5112 / AX5201-AX5206 All dimensions are in mm Version 6.2...
  • Page 31 BECKHOFF Drive Technology 4 Product description AX5000 without AX-Bridge AX5000 with AX-Bridge All dimensions are in mm AX5000 Version 6.2...

  • Page 32: Installation

    5 Installation BECKHOFF Drive Technology Installation Caution - Risk of injury through electric shock! De-energise all electrical components (servo drive, control cabinet, etc.) before commencing the installation or deinstallation. WARNING Mechanical installation Destruction of the servo drive! • Always install the servo drive vertically.

  • Page 33: Installation Example - Ax5101-Ax5112 And Ax5201-Ax5206

    BECKHOFF Drive Technology 5 Installation 5.1.1.1 Installation example - AX5101-AX5112 and AX5201-AX5206 5.1.1.2 Installation example - AX5118, AX5125 and AX5140 AX5000 Version 6.2...

  • Page 34: Electrical Installation

    5 Installation BECKHOFF Drive Technology Electrical installation UL-Listing! It is essential to observe chapter 3.3 if you wish to operate an AX5000 in USA or Canada. Serious risk of injury through electric shock! Due to the DC link capacitors dangerous voltage may persist at the DC link contacts "X02"...

  • Page 35: Mains Supply Connection (X01)

    Drive Technology 5 Installation 5.2.1 Mains supply connection (X01) The servo drives of the AX5000 series are equipped with a wide voltage input "X01" and can be connected to voltage systems between single-phase 100 V - 240 V AC -10%...
  • Page 36 5 Installation BECKHOFF Drive Technology 5.2.1.3 External protection, UL-compliant Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacture Instructions, National Electrical Code and any additional local codes.
  • Page 37 BECKHOFF Drive Technology 5 Installation 5.2.1.4 Internal protection, UL-compliant Circuit Fuse 24 V - system voltage 3.4 AF 24 V - peripheral voltage electronic Brake resistor electronic 5.2.1.5 External drive system protection Rule of thumb: Determine the total device rated current, multiply by correction factor and round it up to the next higher standard level.

  • Page 38: Supply Network Connection (X03)

    5 Installation BECKHOFF Drive Technology 5.2.2 24 V - supply network connection (X03) The 24 V connection "X03" is used for supplying control electronics and periphery with DC voltage. The control electronics and the periphery can be supplied separately with two different voltage sources.
  • Page 39 BECKHOFF Drive Technology 5 Installation 5.2.3.1 Connection example - module AX5901 and AX5911 (AX Bridge) This connection option enables a safe system to be set up very quickly. The modules are attached to plug contacts X01, X02 and X03, the relevant slides are pushed to the left and screwed tight.
  • Page 40 5 Installation BECKHOFF Drive Technology 5.2.3.2 Connection example - wiring in series without AX Bridge Wire the relevant connections using individual cables. Hazard to inviduals and equipment • Please ensure that the final supply network connection cable is adequately dimensioned. The dimensioning depends on the total rated CAUTION current and must comply with EN60204-1.

  • Page 41: Ul-Bridge, Configuration Example

    BECKHOFF Drive Technology 5 Installation 5.2.4 UL-Bridge, configuration example Drive system with UL-Listing! The figure below shows a configuration example. Before realization, please contact your UL-certification authority and discuss the boundary conditions necessary. Please note that the AX Bridge has no UL-Listing!

  • Page 42: Connection Diagram Ax5101 - Ax5112 And Ax520X

    5 Installation BECKHOFF Drive Technology 5.2.5 Connection diagram AX5101 – AX5112 and AX520x Version 6.2 AX5000...

  • Page 43: Connection Diagram Ax5118, Ax5125 And Ax5140

    BECKHOFF Drive Technology 5 Installation 5.2.6 Connection diagram AX5118, AX5125 and AX5140 AX5000 Version 6.2...

  • Page 44: Motors And Cables

    5 Installation BECKHOFF Drive Technology Motors and cables With longer motor cables the resulting commutation currents can lead to EMC faults. Use the tables below to check whether mains chokes or mains filters have to be used in your application. When selecting the control cabinet ensure that there is adequate space for mains chokes and mains filters, etc.
  • Page 45 BECKHOFF Drive Technology 5 Installation Maximum cable length (including extensions) for a rated motor voltage up to 480 V Motor choke AX5101 - AX5112 a.AX52xx AX5118 a. AX5125 AX5140 Without < 20 m < 20 m < 20 m < 20 m AX2090- <...

  • Page 46: Important Information For Commissioning

    6 Important information for commissioning BECKHOFF Drive Technology Important information for commissioning Caution – Risk of injury! Electronic equipment is not fail-safe. The machine manufacturer is responsible for ensuring that the connected motors and the machine are WARNING brought into a safe state in the event of a fault in the drive system.

  • Page 47: Project Planning - Important Information

    BECKHOFF Drive Technology 7 Project planning – important information Project planning – important information The more thoroughly a machine or plant project is thought through in advance, the less risk there is of having to carry out expensive modifications during or after commissioning. This applies to both the mechanical and electrical design.

  • Page 48: Emc, Earthing, Screen Connection And Potential

    Use pre-assembled Beckhoff motor and feedback cables as these are optimally adapted to the drive system and reduce interference to a minimum. Ensure that the connectors are properly connected: this applies to the motor connector in particular.

  • Page 49: Appendix

    Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.

This manual is also suitable for:

Ax5101Ax5103Ax5106Ax5112Ax5118Ax5125 ... Show all

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