Ricoh Sirius-PJ1 Field Service Manual
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Ricoh Sirius-PJ1 Field Service Manual

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Model Sirius-PJ1
Machine Codes:
Y013/Y014
Field Service Manual
12 January, 2012

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Summary of Contents for Ricoh Sirius-PJ1

  • Page 1 Model Sirius-PJ1 Machine Codes: Y013/Y014 Field Service Manual 12 January, 2012...

  • Page 3: Important Safety Notices

    Important Safety Notices • RISK OF ELECTRIC SHOCK DO NOT OPEN • TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER. NO USER- SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. This symbol warns the user that uninsulated voltage within the unit may have sufficient magnitude to cause electric shock.
  • Page 4 All wires are positioned away from high-temperature and high-voltage parts, and, if removed for servicing, they must be retuned precisely to their original positions. 5. LAMP Be very careful of the lamp because it generates high heat while it is used at high voltage. When replacing the bulb, make sure it is cool enough.

  • Page 5: Symbols And Trademarks

    Symbols and Trademarks This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as follows: See or Refer to Screw Connector Trademarks Microsoft® and Windows® are registered trademarks of Microsoft Corporation in the United States and /or other countries.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS Important Safety Notices...........................1 Symbols and Trademarks...........................3 Trademarks..............................3 1. Product Information Specifications..............................9 Overview................................10 Front and Top View............................10 Rear View..............................11 Control Panel..............................12 Indicator................................13 Names of the Terminals on the Rear Panel....................14 Part Names of the Remote Controller......................16 2. Installation Installation Requirements..........................21 Fire and Shock Precautions.........................21 Caution on Handling the Optional Lens....................23...
  • Page 7 USB Network Board............................37 PCB Main Ass'y............................38 PCB Network..............................39 PCB EX................................40 Lamp Temp Sensor............................40 Exhaust Fan..............................40 Speaker................................41 Lamp Fan..............................42 Integrator Fan...............................44 Reflector Fan..............................44 G-LCD Fan..............................45 R-LCD Fan..............................47 Internal Temp Sensor...........................47 B-LCD Fan..............................48 PS-Converter..............................50 Integrator 1..............................51 Integrator 2..............................52 IRIS Unit................................52 OPT Base..............................53 Thermostat..............................54 PCB Lamp Interlock............................55 PSU Fan................................56...
  • Page 8 Model-Specific Data Writing Procedure....................75 Model-specific data writing procedure.....................75 Operation Procedure..........................75 Error Messages...........................78 Procedure for rewriting EDID data......................79 Outline software descriptions......................79 Equipment to be used and environment....................79 Software installation procedures.......................80 Rewrite procedure..........................80 Rewriting HDMI terminal EDID......................80 Rewriting D-SUB terminal EDID......................83 Rewriting DP (Display Port) terminal EDID..................86 Miscellaneous............................89 Procedure for writing of a serial number and a model number...............91 Software installation..........................91...
  • Page 9 Connecting Your DVD Player or Other AV Equipment................112 Connecting Component Input........................114 Connecting HDMI Input..........................116 Connecting to a Wired LAN........................117 Input signal..............................118 Signal level............................118 RGB supporting frequency.......................118 HDMI digital signal..........................118 Display port digital signal........................119 Component signal..........................119 Video input supporting color system....................119 5.
  • Page 10 Service Information: Page-1......................132 Service Information: Page-2......................133 Service Information: Reset........................134 Contents of Error Log (Page1) Display....................135 Status Columns..........................135 PJ Usage Columns..........................136 TEMP Columns..........................136 Other Columns..........................136 Contents of Error Log (Page2) Display....................137 TEMP Columns..........................137 Lamp/Filter Clear Count........................137 Power ON/OFF Count........................137 Projector Hours Used........................137 Lamp Voltage: Indicated exceeding the Service Power..............138 Contents of Error Log (Reset) Display......................138 ALL DATA............................138...

  • Page 11: Product Information

    1. Product Information Specifications See "Appendices" for the following information: • General Specifications...

  • Page 12: Overview

    1. Product Information Overview Front and Top View Remote Sensor (rear) Lens Shift Dial (horizontal) Ventilation (outlet) Lens Shift Dial (vertical) Lamp Cover Control Panel Security Bar Adjustable Tilt Foot Indicator Section Remote Sensor (front) Zoom Lever/Zoom Ring...

  • Page 13: Rear View

    Overview Focus Ring Lens Lens Release Button Monaural Speaker Lens Cap Rear View Ventilation (inlet) / Filter Cover The wireless LAN unit’s USB (LAN) port is located inside here. Ventilation (outlet) Terminal Panel AC Input Built-in Security Slot...

  • Page 14: Control Panel

    1. Product Information Control Panel Turns the projector on and then off (standby). To turn the projector off (standby), then press the Power Power Button button one time. When the confirmation message appears on the screen, press the Power button again. Proceeds to the next hierarchical menu in the currently displayed on-screen menu.

  • Page 15: Indicator

    Overview • While an on-screen menu is displayed, you can use the , , , and buttons to select the item you want to set or adjust. / Volume Buttons • If no on-screen menu is displayed, you can use the and buttons to adjust the volume.

  • Page 16: Names Of The Terminals On The Rear Panel

    1. Product Information Names of the Terminals on the Rear Panel LAN Port (RJ-45) HDMI IN Connector (Type A) DisplayPort IN Connector USB Port (Type A) MONITOR OUT (COMP. 1) Connector (Mini D-Sub 15 Pin) COMPUTER 1 IN/ Component Input Connector (Mini D-Sub 15 Pin) COMPUTER 1 AUDIO IN Mini Jack (Stereo Mini) PC CONTROL Port (D-Sub 9 Pin) Use this port to connect a PC or control system.
  • Page 17 Overview COMPUTER 3 IN/Component (R/Cr, G/Y, B/Cb, H, V) Connectors (BNC × 5) VIDEO/S-VIDEO AUDIO IN L/MONO, R (RCA) VIDEO IN Connector (RCA) S-VIDEO IN Connector (Mini DIN 4 Pin)

  • Page 18: Part Names Of The Remote Controller

    1. Product Information Part Names of the Remote Controller Infrared Transmitter Confirm that the projector is in standby (the Power indicator is lit orange*), and then turn it on. Power On Button * When Standby mode is set to "Normal".
  • Page 19 Overview Computer 1/2/3 Button Select the COMPUTER1/2/3 input or a component. Video Button Select the VIDEO input. S-Video Button Select the S-VIDEO input. Viewer Button Select the Viewer. Network Button Select the Network. The remote controller that comes with this projector can be used to control multiple projectors.
  • Page 20 1. Product Information Pressing the Power button once displays the power-off confirmation Power Standby Button message. Pressing the Power button a second time turns the projector off (standby). Automatically adjust the projector to an optimal state for projection Auto Set Button of a computer screen image.
  • Page 21 Overview Aspect Button Displays a set of aspect adjustment items. Displays the current video image as a still image. Pressing the Freeze Button button again returns to normal video display. Help Button Displays the information screen. * The Page / , , L Click and R Click buttons work only when a USB cable is connected with your computer.
  • Page 22 1. Product Information...

  • Page 23: Installation

    2. Installation Installation Requirements • Do not cover the lens with the lens cap or equivalent while the projector is on. Doing so can lead to melting of the cap due to the heat emitted from the lamp. • Do not place any objects which are easily affected by heat in front of the projector lens. Doing so could lead to the object melting from the heat that is emitted from the lamp.
  • Page 24 2. Installation such as a wire or screwdriver into your projector. If something should fall into your projector, disconnect it immediately and have the object removed by qualified service personnel. • Do not place any objects on top of the projector. •...

  • Page 25: Caution On Handling The Optional Lens

    Installation Requirements For safety, do not connect to a connector for peripheral device wiring that might have excessive voltage. • Do not use the tilt-foot for purposes other than originally intended. Misuses such as gripping the tilt- foot or hanging on the wall can cause damage to the projector. •...

  • Page 26: About High Altitude Mode

    2. Installation • DO NOT TOUCH THE LAMP immediately after it has been used. It will be extremely hot. Turn the projector off and then disconnect the power cord. Allow at least one hour for the lamp to cool before handling. •...

  • Page 27: Replacement And Adjustment

    3. Replacement and Adjustment Replaceable Part Hierarchy The flow chart below shows what parts must be removed to access each replaceable part in the projector. The parts on the first level (e.g., Lamp cover) are accessible without removing any other parts. The more levels down that a part is, the more parts you need to remove in order to access it..

  • Page 28: Special Tools

    3. Replacement and Adjustment Special Tools • RS232C cable (Cross) • LAN cable (Category 5 or higher) Jigs for adjustment of the optical axis Item name Application Part No. Appearance Extension connector (40P) For LCD PANEL Y0135213 Extension connector PWB For LCD PANEL Y0135214 (40P)
  • Page 29 Special Tools Item name Application Part No. Appearance For FAN (POFAN1/POFAN3/ Extension connector (3P) Y0135203 POFAN4/ POFAN8:900mm) Extension connector PWB For FAN Y0135204 (3P) For THERMISTOR Extension connector (2P) Y0135201 (POTH1/ POTH3 : 900mm) Extension connector PWB For THERMISTOR Y0135202 (2P) SPACER FL T0.1 (PB52) Y0133120...
  • Page 30 3. Replacement and Adjustment Photo seen from above Insert the FFC cable in the relevant connector on the PWB. Let the embossed part (framed part in blue, shown below) fall down in the direction of the red arrow. * The embossed part for fixing the FFC cable is fragile. Handle it with care when installing or removing the FFC cable.

  • Page 31: Parts Replacement

    Parts Replacement Parts Replacement Zoom Lens Zoom lens Remove in the order 1 to 3. Lamp Unit...

  • Page 32: Filters

    3. Replacement and Adjustment Loosen the screw and remove the Lamp cover [A] ( ×1). Loosen the screws and remove the Lamp unit [A] ( ×2). Filters...

  • Page 33: Top Cover

    Parts Replacement Remove the Filter cover [A]. Remove the Filters. [A] : Air filter A [B] : Filter holder [C] : Air filter B • When installing filter [A] in the holder, align the notch of the filter with the projection on the holder. Top Cover •...
  • Page 34 3. Replacement and Adjustment Remove the Filters ( p.30). Loosen the screw. Top cover [A] ( ×11) [B] : It might be difficult to remove the cover due to projections inside the chassis. Be careful not to damage the cover or other parts when removing the cover from inside the chassis. [C] : There is a cable connecting the Top Cover to the main unit.

  • Page 35: Pcb Key-Pad

    Parts Replacement Disconnect the cable. PCB Key-Pad Top cover ( p.31).

  • Page 36: Front Cover

    3. Replacement and Adjustment Remove the Holder [A] ( ×2). Remove the PCB Key-Pad [A] ( ×2). Front Cover Top cover ( p.31). Front Cover [A] ( ×4, ×2).

  • Page 37: Pcb Lcap

    Parts Replacement PCB LCAP Front Cover ( p.34). Remove the PCB LCAP [A] ( ×1). PCB LED Front Cover ( p.34). Remove the PCB LED [A] ( ×1).

  • Page 38: Lens Shift Dial

    3. Replacement and Adjustment Lens Shift Dial Remove the Lens Shift Dial. Rear Panel Top cover ( p.31). Rear panel [A] ( ×2).

  • Page 39: Pcb Remocon

    Parts Replacement PCB Remocon Top cover ( p.31). Remove the PCB Remocon [A] ( ×1, ×1). USB Network Board Top cover ( p.31). Remove the USB Network Board ( ×1, ×1)

  • Page 40: Pcb Main Ass'y

    3. Replacement and Adjustment PCB Main Ass'y • Replacing the PCB Main Ass'y involves making adjustments to the software (refer to Electrical Adjustment). Before removing the Ass'y, be sure to read (or copy) all data. Rear panel ( p.36). Remove the PCB Remocon ( p.37).

  • Page 41: Pcb Network

    Parts Replacement Remove the PCB Network ( p.39). Remove the bracket [A] and cable [B] ( ×4). PCB Network • Keep the PCB Network away from conductive materials such as metal. Remove the PCB Main Ass’y ( p.38). Remove the PCB Network [A] ( ×5, ×1).

  • Page 42: Pcb Ex

    3. Replacement and Adjustment PCB EX Top cover ( p.31). Remove the PCB EX ( ×2, ×7). Lamp Temp Sensor Top cover ( p.31). Remove the Lamp Temp Sensor ( ×1, ×1). Exhaust Fan Top cover ( p.31).

  • Page 43: Speaker

    Parts Replacement Remove the Lamp Temp Sensor ( p.40). Remove the Fan Unit ( ×3, ×2). Remove the Exhaust fan ( ×2). • When installing the fan on the holder, make sure to install it in the correct orientation. Speaker Front Cover ( p.34).

  • Page 44: Lamp Fan

    3. Replacement and Adjustment Remove the PCB EX ( p.40). Remove the Speaker [A] ( ×2). Lamp Fan Remove the PCB EX ( p.40).
  • Page 45 Parts Replacement Remove the bracket [A] ( ×2). Remove the Fan Unit [A] ( ×3). Open the holder [A] ( ×3).

  • Page 46: Integrator Fan

    3. Replacement and Adjustment Remove the Lamp Fan [A] ( ×2). • When installing the fan on the holder, make sure to install it in the correct orientation. Integrator Fan Remove the Fan Unit ( p.42) Remove the Integrator Fan [A] ( ×2). •...

  • Page 47: G-Lcd Fan

    Parts Replacement Remove the bracket [A] ( ×2). Remove the Fan Unit [A] ( ×2). [B] : When assembling the projector, route the PCB Lamp Interlock cable along the space beside the Lamp Fan Unit. Remove the Reflector Fan [A] ( ×2). •...
  • Page 48 3. Replacement and Adjustment Remove the PCB Main Ass’y ( p.38). Remove the bracket [A]. Remove the Fan Unit [A] ( ×3).

  • Page 49: R-Lcd Fan

    Parts Replacement Remove the G-LCD Fan [A] ( ×2). • When installing the fan on the holder, make sure to install it in the correct orientation. R-LCD Fan Remove the Fan Unit ( p.45). Remove the R-LCD Fan [A] ( ×2). •...

  • Page 50: B-Lcd Fan

    3. Replacement and Adjustment Remove the Cover [A] ( ×2). Remove the Duct cover & Duct (F) [A] ( ×3). Remove the Internal Temp Sensor [A]. [B] : When assembling the projector, route the cable through the notch. B-LCD Fan Remove the USB Network Board ( p.37).
  • Page 51 Parts Replacement Remove the PCB Main Ass’y ( p.38). Remove the bracket [A]. Remove the Fan Unit [A] ( ×3).

  • Page 52: Ps-Converter

    3. Replacement and Adjustment Remove the DC Fan [A] ( ×2). • When installing the fan on the holder, make sure to install it in the correct orientation. PS-Converter • When removing or installing the IRIS Unit, be careful not to damage the Integrator. Remove the USB Network Board ( p.37).

  • Page 53: Integrator 1

    Parts Replacement Remove the Integrator unit [A] ( ×2). Remove the PS-Converter [A] ( ×2). Integrator 1 • Carefully handle the removed Integrator to avoid damaging it. Remove the PS-Converter ( p.50). Remove the Integrator 1 [A] ( ×4). • When mounting Integrator 1, press it up against the area shown in the lower right of the figure, then screw it into place.

  • Page 54: Integrator 2

    3. Replacement and Adjustment Integrator 2 • Carefully handle the removed Integrator to avoid damaging it. Remove the PS Converter ( p.50). Remove the Integrator 2 [A] ( ×4) IRIS Unit Remove the Integrator unit ( p.50). Remove the IRIS unit [A] ( ×2).

  • Page 55: Opt Base

    Parts Replacement OPT Base • After replacing the OPT base, you must make adjustments to the software (refer to Electrical Adjustment) and the optical axis (refer to Optical Parts Adjustment). Front Cover ( p.34). Remove the USB Network Board ( p.37).

  • Page 56: Thermostat

    3. Replacement and Adjustment Remove the bracket [A] ( ×3). Remove the OPT Base [A] ( ×4). Thermostat Remove the Exhaust Fan unit ( p.40).

  • Page 57: Pcb Lamp Interlock

    Parts Replacement Remove the barrier and guard [A] ( ×1). Remove the barrier and spring [A] ( ×1). Remove the Thermostat [A]. [B] : When assembling the projector, position the print side of the Thermostat to face you. PCB Lamp Interlock Front Cover ( p.34).

  • Page 58: Psu Fan

    3. Replacement and Adjustment Remove the Integrator unit ( p.50). Remove the Engine unit [A] ( ×4, ×1). [B] : When assembling the projector, route the cable as shown in the figure. Remove the PCB Lamp Interlock [A] ( ×1). PSU Fan Remove the USB Network Board ( p.37)
  • Page 59 Parts Replacement Remove the PCB Main Ass’y ( p.38). Remove the bracket [A]. Remove the bracket [A] ( ×6).

  • Page 60: Power Supply-Ballast

    3. Replacement and Adjustment Remove the PSU Fan [A]. • When installing the fan on the holder, make sure to install it in the correct orientation. Power Supply-Ballast Remove the PSU Fan ( p.56). Remove the Power supply-ballast [A] ( ×1, ×2).
  • Page 61 Parts Replacement Remove the Power supply-ballast ( p.58). Remove the bracket [A] ( ×2). [B] : Press the pin in the direction of the arrow and remove the core from the bracket. [C] : Push the stopper up in the direction of the arrow and remove the band from the core. Remove the Power supply-DC ( ×6).

  • Page 62: Replacement Of Optical Parts

    3. Replacement and Adjustment Replacement of Optical Parts Adjustments needed after the replacement of parts are as specified in the table below. : Adjustment needed : Need checking Disassembly/replacement of parts Adjustment parts Polarizing parts OPT BASE FL1 adjustments RL2 adjustments M1 adjustments POLARIZER R SASSY POLARIZER G SASSY...

  • Page 63: Polarizer-G

    Replacement of Optical Parts Remove the Polarizer-B [A] ( ×1). Polarizer-G Remove the OPT Base ( p.53). Remove the Polarizer-G [A] ( ×1). [B] : Make sure to note the direction in which the Polarizer-G is set in the holder. You will notice a mark in the area enclosed by the blue circle in the figure.

  • Page 64: Optical Parts Adjustment

    3. Replacement and Adjustment Remove the Polarizer-R [A] ( ×1). [B] : Make sure to note the direction in which the Polarizer-R is set in the holder. You will notice a mark in the area enclosed by the blue circle in the figure. Optical Parts Adjustment Adjustments needed after the replacement of polarization plates.

  • Page 65: Adjustment Of The Optical Axis (Shadow Adjustment)

    Replacement of Optical Parts [L] : FL1 Fixing screw Adjustment of the optical axis (Shadow adjustment) If the projection test succeeds after the Polarization plates are replaced, there is no need to perform Shadow Adjustment. Top cover ( p.31). • The PCB Main Ass’y and the PCB Key-Pad (TOP COVER) are connected through a 10P connector.
  • Page 66 3. Replacement and Adjustment Remove the bracket [A]. [A] : To EX PWB POEX (40P) (The cable connected to the projector is used as it is.) [B] : To FAN POFAN8 (3P) [C] : To TH3 PWB POTH3 (2P) [D] : To TH1 PWB POTH1 (2P) [E] : To FAN POFAN1 (3P) [F] : To FAN POFAN2 (4P) [G] : To FAN POFAN4 (3P)
  • Page 67 Replacement of Optical Parts Connect the extension connectors to the PCB Main Ass’y that has been removed. Connect the respective connectors of the projector with the extension connector PWB ( ×13). Start the projector. Display an internal pattern (all-white signal). (Select the test pattern in the Source screen.) Make shadow adjustments.
  • Page 68 3. Replacement and Adjustment Handling of margin in shadow adjustment During shadow adjustment, adjust the margin so that it is balanced vertically and horizontally. If adjustments are carried out from the LCD panel, this margin cannot be seen directly. Therefore, try to move the shadow until its top, bottom, right, or left part appears.
  • Page 69 Replacement of Optical Parts [A] : Shadow in vertical direction [B] : Shadow in vertical direction Neutral setup position for each adjuster block • FL1 Vertical: The state when the holder (FL) maintains the height of one (FL) T1.0 spacer and one T0.5 spacer.
  • Page 70 3. Replacement and Adjustment [A] : Fixing screw [B] : Spacer (FL) [C] : Handle part of the holder (FL1) Vertical direction: 1. Loosen the FL1 fixing screw (in 1 position). 2. Change the spacer (FL) thickness and adjust the shadow margin so that it is vertically equalized. Arrange the spacers so that the total quantity of spacers is as small as possible.
  • Page 71 Replacement of Optical Parts [A] : Fixing screw [B] : Spacer (RL2) [C] : Handle part of the holder (RL2) Vertical direction: 1. Loosen the RL2 fixing screw (1 position). 2. Change the spacer (RL2) thickness and adjust the shadow margin until it is vertically equalized. Arrange the spacers so that the total number of spacers is as small as possible.

  • Page 72: Adjustment Of The Polarization Plate (Contrast Adjustment)

    3. Replacement and Adjustment (Make adjustments until the portions in magenta or reddish color are eliminated vertically and uniformly in the projector screen.) • Horizontal shadow adjustment for G and B Move the holder (FL1) horizontally and eliminate the horizontal shadow. (Equally balanced in horizontal directions) (Make adjustments until the portions in magenta or reddish color are eliminated horizontally and uniformly in the projector screen.)
  • Page 73 Replacement of Optical Parts [A] : To EX PWB POEX (40P) (The cable connected to the projector is used as it is.) [B] : To FAN POFAN8 (3P) [C] : To TH3 PWB POTH3 (2P) [D] : To TH1 PWB POTH1 (2P) [E] : To FAN POFAN1 (3P) [F] : To FAN POFAN2 (4P) [G] : To FAN POFAN4 (3P)
  • Page 74 3. Replacement and Adjustment Connect the extension connectors to the PCB Main Ass’y that has been removed. Connect the respective connectors of the projector with the extension connector PWB ( ×13). Start the projector. Display an internal pattern (all-black signal). (Select Install and Setup on the menu screen and set the background at Black Background.) Adjust the polarization plate.
  • Page 75 Replacement of Optical Parts 2. Turn to move the polarizer (folder with a boss). (Manual) Display an all-black screen, stop it where the screen becomes darkest, and fix the polarizer set screw (one position). The tightening torque shall be 0.35 ± 0.05N•m. Follow the steps of (1) and (2) above in the order of the Green, Red, and Blue Channels.

  • Page 76: Electrical Adjustment

    3. Replacement and Adjustment Electrical Adjustment Adjustments needed after the replacement of Main PWB is as specified in the table below. : Adjustments needed : Data Read/Write Data writing Data for each model EDID Data Serial number and Model number Data Read/Write Flicker Data VT Data...

  • Page 77: Model-Specific Data Writing Procedure

    Electrical Adjustment 4. Data writing for Serial number and Model number • When all data cannot be copied • After the replacement of PCB Main Ass’y 1. Data writing for each model is carried out 2. PCB Main Ass’y adjustments (Flicker adjustments, Usage Time setup) 3.
  • Page 78 3. Replacement and Adjustment Release the [ENTER] and [BACK] keys when the Power LED blinks in green. Start up PJUpgrader2vupf.exe previously installed. Press [choose….] button to select the file (********_vupf_V000001.bin) to be written. Check that the set and PC are properly connected each other, then press [Flash] button. Message "Do you start flash write?"...
  • Page 79 Electrical Adjustment When [Yes(Y)] button is pressed, writing is started. (Progress bar showing writing situation is displayed.) Message "Write Finished!" is displayed, when completed. Press [OK] button to finish the operation. Model-specific production data Connect projector to PC with a PC control cable. Turn the power ON, pressing the [BACK] and [MENU] keys of the main unit simultaneously.

  • Page 80: Error Messages

    3. Replacement and Adjustment Start up PJUpgrader2.exe copied previously. Press [choose….] button to select the file (********_Data_V102025.bin) to be written. Check that the set and PC are properly connected each other, then press [Flash] button. Message "Do you start flash write?" is displayed. When [Yes(Y)] button is pressed, writing is started.

  • Page 81: Procedure For Rewriting Edid Data

    Electrical Adjustment • Attestation failure. (-1001) When rewriting the version up field, it is required to set the projector in writing only mode in advance. (You pressed the wrong buttons when turning on the projector.) • The model information of the file conflicts with that of the connected projector. (-1002) Check the projector connecting to the selected file.

  • Page 82: Software Installation Procedures

    3. Replacement and Adjustment Software installation procedures Installing PJUpgrader2 Execute “PJUpgrader2_***.exe”. Proceed installing following the instructions. * When the previous version is installed, uninstall it first. And install the new version. Installing EDIDwriter Copy all files of “EDIDwriter” into any folder. Installing EDIDdata Copy each EDID data to any folder, and execute.
  • Page 83 Electrical Adjustment Initial setting Set the power supply of the projector main unit under the STANDBY conditions. Connect the projector and the PC with a serial cable, referring to "Equipment to be used and environment". Then activate "EDIDwriter". [A] : Serial cable [B] : PC CONTROL [C] : Power cord (supplied) •...
  • Page 84 3. Replacement and Adjustment Selecting a writing file Click "Choose.." button to select the file. * Select HDMI EDID data from File name “*****yyyy_EDID_HDMI_VxxxD.bin”. (yyyy:Model, xxx:version). • Comparison Table of Model Names and EDID File Names of HDMI Model Name EDID File Name PJ-X6180N PJ-X6180N_EDID_HDMI_V***.bin...

  • Page 85: Rewriting D-Sub Terminal Edid

    Electrical Adjustment Rewriting data Make sure that the projector and the PC are properly connected, and then click "Flash" button. Rewriting HDMI terminal EDID is started. When writing is completed, the message "Write Finished!" will be displayed. Click "OK" button to finish the procedure. Rewriting D-SUB terminal EDID...
  • Page 86 3. Replacement and Adjustment Initial setting Set the power supply of the projector main unit under the STANDBY conditions. Connect the projector and the PC with a serial cable, referring to "2Equipment to be used and environment". Then activate "EDIDwriter". [A] : Serial cable [B] : PC CONTROL [C] : Power cord (supplied)
  • Page 87 Electrical Adjustment Selecting a writing file Click "Choose.." button to select the file. * Select D-SUB EDID data from File name “*****yyyy_EDID_DSUB_Vxxxbin”. (yyyy:Model series name, xxx: version) • Comparison Table of Model Names and Analog EDID File Names Model Name EDID File Name PJ-X6180N PJ-X6180N_EDID_DSUB_V***bin...

  • Page 88: Rewriting Dp (Display Port) Terminal Edid

    3. Replacement and Adjustment Rewriting data Make sure that the projector and the PC are properly connected, and then click "Flash" button. Rewriting HDMI terminal EDID is started. When writing is completed, the message "Write Finished!" will be displayed. Click "OK" button to finish the procedure. Rewriting DP (Display Port) terminal EDID...
  • Page 89 Electrical Adjustment Initial setting Set the power supply of the projector main unit under the STANDBY conditions. Connect the projector and the PC with a serial cable, referring to "Equipment to be used and environment". Then activate "EDIDwriter". [A] : Serial cable [B] : PC CONTROL [C] : Power cord (supplied) •...
  • Page 90 3. Replacement and Adjustment Selecting a writing file Click "Choose.." button to select the file. * Select DP EDID data from File name “*****yyyy_EDID_DP_Vxxx.bin”. (yyyy:Model, xxx: version). • Comparison Table of Model Names and EDID File Names of HDMI Model Name EDID File Name PJ-X6180N PJ-X6180N_EDID_DP_V***bin...

  • Page 91: Miscellaneous

    Electrical Adjustment Rewriting data Make sure that the projector and the PC are properly connected, and then click "Flash" button. Rewriting HDMI terminal EDID is started. When writing is completed, the message "Write Finished!" will be displayed. Click "OK" button to finish the procedure. Miscellaneous Error message The serial port has failed to open.
  • Page 92 3. Replacement and Adjustment Writing in the EDID of HDMI is impossible from the DDC/CI board. Select the serial port. The projector is not found. Check whether the PC and the projector are connected through an RGB cable. A wrong model is specified. Check the model.

  • Page 93: Procedure For Writing Of A Serial Number And A Model Number

    Electrical Adjustment Procedure for writing of a serial number and a model number Software installation Decompress snwriter000002.zip; and execute the established set-up.exe to install it in the PC. (For the destination folder for installation, either half-size or full-size font characters are acceptable.) Writing of a serial number and a model number Connect the Projector to computer through an RS-232C cable (Reverse) (D-SUB9pin -D- SUB9pin).
  • Page 94 3. Replacement and Adjustment Click “ ” that is saved in the directory (C:¥Program Files¥Projector Tools¥SN WRITER¥). * In regard to “baud rate” that is indicated in the above-mentioned screen, make confirmation on the menu screen specified below. In the specified format, the model number and the serial number are entered in the column of [A].

  • Page 95: Data Readout

    Electrical Adjustment Provide a space between the model number and the serial number. • After the completion of writing, no verification is performed. Therefore, press the “Read” button separately to confirm the result of writing. Data readout The data (model number and serial number) written in the projector are read out. When the “Read”...

  • Page 96: Equipment To Be Used And Environment

    3. Replacement and Adjustment • READ/WRITE of factory ADJ data (Flicker, VT, Uniformity, Color Correction, Multi) and Usage Time data Equipment to be used and environment Equipment to be used • The service adjustment software • Personal computer (under the conditions that Windows XP/2000 is working and either of serial ports COM1 - COM9 is D-SUB9-pin) •...
  • Page 97 Electrical Adjustment Click [Setup] button to open the Setup window. Select the COM port connected to the projector in the [Port] box. The default setting of [Baud Rate] on the projector side is 9600. Press [Return] button when the setting is completed.
  • Page 98 3. Replacement and Adjustment When the adjustment described below, from the procedure “Replacement of the PCB Main Ass’y”, “Replacement of the OPT BASE” and “Miscellaneous” is done, click [Adjust End] button. * When adjustments of another set are further intended, operation should be started with [Adjust Start]. * If you try to adjust another set without making [Adjust End], there will be an error as a result of model discrimination.
  • Page 99 Electrical Adjustment Click [Data] button of the service software with the projector power in standby to open the Data window.
  • Page 100 3. Replacement and Adjustment All Data Read Read the PCB Main Ass’y data currently used before replacement and save them in a file. Check mark the [All data], and click [Read] button. Name the file and save. The procedure is done when a message box “It completed.” is displayed. * In a certain faulty state, data cannot be saved.
  • Page 101 Electrical Adjustment The procedure is done when a message box “It completed.” is displayed. * When Usage Time Data is written, it is necessary to turn the power supply ON (for one minute) after data writing. Turn the projector power supply ON. * When executing data writing, [Data] indicated in the main window turns to bold text.
  • Page 102 3. Replacement and Adjustment Click [Flicker] button of the service software to open the Flicker Adjust window. Keeping the projector power supply turned ON, maintain the condition of aging for five minutes. Check [Floor]. Display Red raster signal by clicking [Test R] button in the [Test Pattern] box. Adjust R-scroll bar so that the flicker in the middle of the window becomes smallest.
  • Page 103 Electrical Adjustment * When adjustments have been finished ([SET] is clicked), the Floor characters turn to red. * To restore the data to the state before the adjustment, click [RESET] button. The data will restore to the initial setting, and the characters return to black. * The value displayed by the side of the scroll bar indicates the original value in the left side of the arrow, the current value in the right side of the arrow.
  • Page 104 3. Replacement and Adjustment Click [Usage Time] button of the service software with the projector power in standby to open Usage Time Setting window. Select a type of Usage Time to be changed in the [Change Usage Time]. Set time using the scroll bar, then click [SET] in the Data Box.

  • Page 105: Error Messages

    Electrical Adjustment When a message [Please Power Off (Standby state).] is displayed, make sure that the projector power is in standby, then click [OK] button. * When writing the Usage Time Data, it is necessary to turn the power supply ON (for one minute) after data writing.
  • Page 106 3. Replacement and Adjustment In case it occurs 2 or 3 times consecutively, reboot the PC. “File format error”, “Address error” The data format of the file specified when executing data writing from the file is not correct. Make sure that it is a file read in PJ X6180N/PJ WX6170N. “ACK Error!!”...

  • Page 107: System Maintenance

    4. System Maintenance Firmware Upgrade A LAN cable is needed to upgrade the firmware. Before upgrading the firmware, make sure to prepare the following: • LAN cable • Notebook PC (on which Internet Explorer 6.0 or later is installed) Upgrading the firmware Connect the PC to the projector via a wired or wireless LAN.
  • Page 108 4. System Maintenance Select the file and press the [UPDATE] button. When the confirmation dialog box appears, press the [OK] button. When the message "File written successfully" appears in the history section, press the [REBOOT] button to restart the projector. To update multiple files, repeat steps 5 to 7 for each file you want to update.

  • Page 109: Functional Test

    Functional Test Functional Test Analog RGB signal connection [A] : COMPUTER 1 IN [B] : AUDIO IN [C] : COMPUTER 3 IN [D] : AUDIO IN [E] : Stereo mini-plug audio cable (not supplied) [F] : Computer cable (VGA) (supplied) to mini D-Sub 15-pin connector on the projector. It is recommended that you use a commercially available distribution amplifier if connecting a signal cable longer than the cable supplied.

  • Page 110: Digital Rgb Signal Connection

    4. System Maintenance Input button on the projector Input connector Button on the remote control cabinet COMPUTER 1 IN COMPUTER 1 Computer 1 COMPUTER 2 IN COMPUTER 2 Computer 2 COMPUTER 3 IN COMPUTER 3 Computer 3 • For Macintosh, use a commercially available pin adapter (not supplied) to connect to your Mac’s video port.

  • Page 111: Cautions When Connecting An Hdmi Cable

    Functional Test [D] : DisplayPort cable (not supplied) Select the source name for its appropriate input connector after turning on the projector. Input button on the projector Input connector Button on the remote control cabinet HDMI IN HDMI HDMI DisplayPort DisplayPort DisplayPort •...

  • Page 112: Cautions When Using A Dvi Signal

    4. System Maintenance • No power is supplied from the DisplayPort input connector to the connected device. • When signals from a device that uses a signal converter adapter are connected to the DisplayPort input connector, in some cases the image may not be displayed. •...

  • Page 113: Connecting An External Monitor

    Functional Test • Some graphics cards have both analog RGB (15-pin D-Sub) and DVI (or DFP) outputs. Use of the 15-pin D-Sub connector may result in no picture being displayed from the digital output of the graphics card. • Do not disconnect the DVI-to-HDMI cable while the projector is running. If the signal cable has been disconnected and then reconnected, an image may not be correctly displayed.

  • Page 114: Connecting Your Dvd Player Or Other Av Equipment

    4. System Maintenance You can connect a separate, external monitor to your projector to simultaneously view on a monitor the computer analog image you’re projecting. • Daisy chain connection is not possible. • When audio equipment is connected, the projector speaker is disabled. Connecting Your DVD Player or Other AV Equipment Connecting Video/S-Video Input [A] : S-VIDEO IN...
  • Page 115 Functional Test [E] : Video cable (not supplied) [F] : Audio cable (not supplied) [G] : Audio cable (not supplied) [H] : Audio equipment Select the source name for its appropriate input connector after turning on the projector. Input button on the projector Input connector Button on the remote control cabinet...

  • Page 116: Connecting Component Input

    4. System Maintenance Connecting Component Input [A] : COMPUTER 1 IN [B] : AUDIO IN [C] : COMPUTER 3 IN [D] : AUDIO IN [E] : 15-pin - to - RCA (female) × 3 cable adapter (ADP-CV1E) [F] : Component video RCA × 3 cable (not supplied) [G] : DVD player [H] : RCA (female) - to - BNC (male) connector (not supplied) [I] : Stereo mini plug - to - RCA audio cable (not supplied)
  • Page 117 Functional Test Select the source name for its appropriate input connector after turning on the projector. Input button on the projector Input connector Button on the remote control cabinet COMPUTER 1 IN COMPUTER 1 Computer 1 COMPUTER 2 IN COMPUTER 2 Computer 2 COMPUTER 3 IN COMPUTER 3...

  • Page 118: Connecting Hdmi Input

    4. System Maintenance Connecting HDMI Input [A] : HDMI IN ® [B] : HDMI cable (not supplied) (Use High Speed HDMI Cable) [C] : Audio cable (not supplied) You can connect the HDMI output of your DVD player, hard disk player, Blu-ray player, or notebook type PC to the HDMI IN connector of your projector.

  • Page 119: Connecting To A Wired Lan

    Functional Test • Select “Enhanced” rather than “Normal” if HDMI output is switchable between “Enhanced” and “Normal”. • This will provide improved image contrast and more detailed dark areas. • For more information on settings, refer to the instruction manual of the audio video equipment to be connected.

  • Page 120: Input Signal

    4. System Maintenance Input signal Signal level RGB signal 0.7Vp-p/75 Y : 1.0Vp-p/75 (with Negative Polarity Sync) Component signal, wave signal Cb/Cr : 0.7Vp-p/75 VIDEO signal 1.0Vp-p/75 S-VIDEO signal 1.0Vp-p/75 (Y signal), 0.286Vp-p/75 (C signal burst level) Sync signal 4.0Vp-p/TTL Level Audio signal 0.5Vrms/22k or more RGB supporting frequency...

  • Page 121: Display Port Digital Signal

    Functional Test Display port digital signal Maximum resolution 1920*1200 @60Hz Supported audio Audio format LPCM 2ch Sampling frequency 32/44.1/48/kHz Sampling bit 16/20/24bit Component signal The following component signals are supported; • 576i, 480i, 576p, 480p, (DVD output signal) • 720p, 1080i, 1080p (HDTV signal) Video input supporting color system •...
  • Page 122 4. System Maintenance...

  • Page 123: Troubleshooting

    5. Troubleshooting LED Display Indicator Messages Power Indicator Indicator display Projector status Procedure Power is off. Blue (short flashes) Power up sequence Wait a while. Flashin Blue (long flashes) Off timer (enabled) Orange (short flashes) Projector cooling Wait a while. Blue Power on Standby mode (NORMAL or...

  • Page 124: Lamp Indicator

    5. Troubleshooting The lamp cover is not properly mounted. Red (cycles of 1) Cover problem Mount it properly. Red (cycles of 3) Power problem Flashin The cooling fan has stopped turning. Red (cycles of 4) Fan problem Contact your dealer for repairs. The iris is not operating properly.

  • Page 125: Temp. Indicator

    LED Display Temp. Indicator Indicator display Projector status Procedure No problem The temperature protector has been Flashin activated. If the room temperature is high, Red (cycles of 2) Temperature problem move the projector to a cool place. If the problem still persists, contact your dealer. High surrounding The surrounding temperature is high.

  • Page 126: Service Mode

    5. Troubleshooting Service Mode Mode change How to enter the Expert Mode When an accessory remote control is used: • In the state of Power ON, press the keys in the order of [Help] [Help]. • Press the [Menu] key to display the menu and confirm that the conditions of [EXPERT] have been obtained.
  • Page 127 Service Mode – Adjustment of [G/Yr-GAIN] – Adjustment of [B/Cb-GAIN] – Adjustment of [R/Cr-OFFSET] – Adjustment of [G/Yr-OFFSET] • Adjustment of [B/Cb-OFFSET] • [ADJUST] – [EXPERT2] – Setup of [SYNC SLICER] • Adjustment of [CLAMP TIMING] • [ADJUST] – [EXPERT3] –...

  • Page 128: Menus And Functions To Be Added By The Service Mode

    5. Troubleshooting • [INFO.] – [USAGE TIME] • Display of [PROJECTOR HOURS USED] • [INFO.] – [VERSION(1)] – Display of [BIOS] – Display of [BIOS2] • Display of [HARDWARE1/2/3/4] • [INFO.] – [VERSION(2)] – Display of [BIOS3] • Display of [BOOTLOADER3] Factory reset •...
  • Page 129 Service Mode – Adjustment of [B/Cb-GAIN] – Adjustment of [R/Cr-OFFSET] – Adjustment of [G/Yr-OFFSET] • Adjustment of [B/Cb-OFFSET] • [ADJUST] – [EXPERT2] – Setup of [SYNC SLICER] • Adjustment of [CLAMP TIMING] • [ADJUST] – [EXPERT3] – Adjustment of [Y/C DELAY] –...

  • Page 130: How To Withdraw From The Mode

    5. Troubleshooting • [INFO.] – [USAGE TIME] – Display of [PROJECTOR HOURS USED] • Display of [PANEL HOURS USED] • [INFO.] – [VERSION(1)] – Display of [BIOS] • Display of [BIOS2] • [INFO.] – [VERSION(2)] – Display of [BIOS3] • Display of [BOOTLOADER3] •...

  • Page 131: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide Operation check It is possible to conduct a certain level of fault diagnosis in normal state of operation check. Before removing the top cover, check the indicator.

  • Page 132: For Video

    5. Troubleshooting For Video Perform the following check after powering ON the projector.

  • Page 133: For Audio

    Troubleshooting Guide For Audio Perform the following check after powering ON the projector.

  • Page 134: Error Log

    5. Troubleshooting Error Log Error Log Screen Image Displaying the error log screen To display the error log screen, press and hold the [MENU] button for five seconds or more in user, expert, or service mode. Service Information: Page-1 User mode / Expert mode Service mode: Display of other areas added...

  • Page 135: Service Information: Page-2

    Error Log Service Information: Page-2 User mode / Expert mode Service mode: Display of lamp voltage added...

  • Page 136: Service Information: Reset

    5. Troubleshooting Service Information: Reset Not related to the menu mode...

  • Page 137: Contents Of Error Log (Page1) Display

    Error Log Contents of Error Log (Page1) Display * Cleared with All Data Reset from the service menu. Status Columns List of Phenomena caused by Power OFF due to Errors Display Meaning Details Possible cause symbol E1-1 Status LED blinking once Cover malfunction Lamp cover E2-1...

  • Page 138: Pj Usage Columns

    5. Troubleshooting PJ Usage Columns Display of projector usage time (Projector Hours Used) when an error emerges TEMP Columns Display of temperature information when an error emerges In the order of [Suction Air], [Exhaust Air] from left to right. Other Columns * Display of Service Menu only Display can differ according to the error phenomenon arising.

  • Page 139: Contents Of Error Log (Page2) Display

    Error Log Contents of Error Log (Page2) Display TEMP Columns Present temperature information is displayed. In the order of [Suction Air], [Exhaust Air] from left to right. Lamp/Filter Clear Count The number of reset actions is displayed in regard to Lamp Usage / Filter Usage. Displayed in the order of [No.

  • Page 140: Lamp Voltage: Indicated Exceeding The Service Power

    5. Troubleshooting Lamp Voltage: Indicated exceeding the Service Power The present status of lamp ballast voltage is displayed. Contents of Error Log (Reset) Display ALL DATA All Data Reset is executed according to the User Menu mode.
  • Page 141 MEMO...
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  • Page 143 Model Sirius-PJ1 Machine Codes: Y013/Y014 Appendices 12 January, 2012...
  • Page 145 TABLE OF CONTENTS 1. Appendix: Specifications General Specifications............................3 List of General Specifications........................3 List of Supported Signals..........................7...
  • Page 147 1. Appendix: Specifications General Specifications List of General Specifications Item Specification Model name PJ X6180N/PJ WX6170N Method Three primary color liquid crystal shutter projection method Specifications of main parts Liquid crystal panel Size PJ X6180N: 0.79" (with MLA) × 3 (aspect ratio: 4:3) PJ WX6170N: 0.75"...
  • Page 148 1. Appendix: Specifications Item Specification Audio output Built-in 10W monaural speaker Scanning frequency 15 to 108 kHz or less (24 kHz or greater for RGB Horizontal inputs), conforming to VESA standards 48 to 120 Hz (50 to 85 Hz for HDMI inputs), Vertical conforming to VESA standards Main adjustment functions...
  • Page 149 General Specifications Item Specification Input/output connectors Computer/ Video input Mini D-Sub 15-pin × 2, BNC connector × 5 Component Video output Mini D-Sub 15-pin × 1 Audio input Stereo mini jack × 3 Audio output Stereo mini jack × 1 (common for all signals) HDMI Video input HDMI®...
  • Page 150 1. Appendix: Specifications Item Specification LAN port RJ-45 × 1, 10BASE-T/100BASE-TX Remote connector Stereo mini jack × 1 Usage environment Operating temperature: 5 to 40ºC (*6) Operating humidity: 20 to 80% (with no condensation) Storage temperature: -10 to 50°C (*6) Storage humidity: 20 to 80% (with no condensation) Power supply 100-240V AC, 50/60Hz...
  • Page 151 General Specifications Interface (DVI). If you are unable to view material via the HDMI input, this does not necessarily mean the projector is not functioning properly. With the implementation of HDCP, there may be cases in which certain content is protected with HDCP and might not be displayed due to the decision/intention of the HDCP community (Digital Content Protection, LLC).
  • Page 152 1. Appendix: Specifications Signal Resolution ( dots ) Aspect Ratio Refresh Rate ( Hz ) Full HD 1920 × 1080 16 : 9 MAC 13" 640 × 480 4 : 3 MAC 16" 832 × 624 4 : 3 MAC 19" 1024 ×...
  • Page 153 General Specifications Signal Resolution ( dots ) Aspect Ratio Refresh Rate ( Hz ) HDTV(1080p) 1920 × 1080 16 : 9 50/60 HDTV(1080i) 1920 × 1080 16 : 9 50/60 HDTV(720p) 1280 × 720 16 : 9 50/60 SDTV(480p) 720 × 480 4 : 3 / 16 : 9 SDTV(576p) 720 ×...
  • Page 154 1. Appendix: Specifications Signal Resolution ( dots ) Aspect Ratio Refresh Rate ( Hz ) WUXGA 1920 × 1200 16 : 10 60 (Reduced Blanking) HDTV(1080p) 1920 × 1080 16 : 9 50/60 HDTV(720p) 1280 × 720 16 : 9 50/60 SDTV(480p) 720 ×...
  • Page 155 General Specifications *4 The projector may fail to display these signals correctly when [NORMAL] is selected for [ASPECT] in the on-screen menu. The factory default is [NORMAL] for [ASPECT RATIO]. To display these signals, select [4:3] for [ASPECT]. • Signals exceeding the projector’s resolution are handled with Advanced AccuBlend. •...
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