ZIEHL-ABEGG ZA top SM250.60B Original Operating Instructions

ZIEHL-ABEGG ZA top SM250.60B Original Operating Instructions

Gearless permanent magnet synchronious motor
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Summary of Contents for ZIEHL-ABEGG ZA top SM250.60B

  • Page 2: Table Of Contents

    Original operating instructions ZAtop – model series SM250.60B Content General information ............Structure of the operating instructions .
  • Page 3 Original operating instructions ZAtop – model series SM250.60B 5.3.8 Connection diagram PT100 ........Absolute encoder .
  • Page 4 Original operating instructions ZAtop – model series SM250.60B EU Declaration of Conformity for Brake ........EU Type Examination Certificate .
  • Page 5: General Information

    Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain information protected by copyright.
  • Page 6: Pictographs

    Original operating instructions ZAtop – model series SM250.60B Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Attention! Risk of moderate or minor injury if the corresponding precautions are not taken!
  • Page 7: Operator's Obligation Of Diligence

    Original operating instructions ZAtop – model series SM250.60B Safety instructions Danger! " The elevator machine has attachment points: integrally cast eyelets or screwed-on eye bolts, eye plates or steel cable loops. The attachment points are designed exclusively for transporting the elevator machine including brake and traction sheave.
  • Page 8: Employment Of External Personnel

    Original operating instructions ZAtop – model series SM250.60B Product overview In particular, the operator must ensure that " the elevator machine is used as intended (see chapter “Product overview”) " the installation is operated in a flawless, functional condition and the safety devices are periodically checked for their properly functioning condition "...
  • Page 9: Transport

    Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. " Check packing and elevator machine for possible damage and report the forwarding agency about any damages caused by transport.
  • Page 10: Storage

    Original operating instructions ZAtop – model series SM250.60B Mechanical installation Lift the elevator machine: " Only at the designated attachment points (see Figure 3-3-2-01). " At all attachment points at the same time. " Using suitable lifting gear. " Correctly taking into account the centre of gravity. "...
  • Page 11: Fastening The Elevator Machine

    Original operating instructions ZAtop – model series SM250.60B Mechanical installation Fastening the elevator machine " On the bottom side of the socket are 6 threads. " The elevator machine has to be fixed with 4 screws M30 - 8.8 at the mounting plate. Tightening torque M30 - 8.8: 1350 Nm "...
  • Page 12: Fastening Rope Guard

    Original operating instructions ZAtop – model series SM250.60B Mechanical installation Fastening rope guard Attention! Warning of hand injuries! " Risk of injury from reaching into the rope guard. " Do not carry out any activities during operation. " Only perform maintenance work on the drive when stopped. Figure 4-5-01 - Rope guard "...
  • Page 13: Rope Guard Fastening In The Case Of A Traction Sheave Diameter Of 320 Mm

    Original operating instructions ZAtop – model series SM250.60B Mechanical installation 4.5.1 Rope guard fastening in the case of a traction sheave diameter of 320 mm Adjustability on both sides + 5°/- 30°. Normal wrap angles 30° - 185°. Figure 4-5-1-01 - Rope guard traction sheave 300 "...
  • Page 14: Rope Guard Fastening In The Case Of A Traction Sheave Diameter Of 400 Mm And A Traction

    Original operating instructions ZAtop – model series SM250.60B Mechanical installation 4.5.3 Rope guard fastening in the case of a traction sheave diameter of 400 mm and a traction sheave width of 186 mm Adjustability on both sides + 5°/- 30°. Normal wrap angles 30° - 185°. Figure 4-5-3-01 - Rope guard traction sheave 400 x 186 Figure 4-5-3-02 - Setting rope guard "...
  • Page 15: Rope Guard Fastening For Traction Sheave Diameter 400 Mm And Traction Sheave Width 186 Mm - Not Adjustable - Lateral Rope Departure

    Original operating instructions ZAtop – model series SM250.60B Mechanical installation 4.5.5 Rope guard fastening for traction sheave diameter 400 mm and traction sheave width 186 mm - not adjustable - lateral rope departure For wrap angle 180°. Scope of delivery •...
  • Page 16 Original operating instructions ZAtop – model series SM250.60B Mechanical installation 4.5.6 Rope guard fastening in the case of a traction sheave diameter of 500 mm - 640 mm Adjustability on both sides + 5°/- 30°. Normal wrap angles 30° - 185°. Figure 4-5-6-01 - Rope guard traction sheave 500 - 640 Figure 4-5-6-02 - Setting rope guard Figure 4-5-6-03 - Bracket mounting...
  • Page 17: Fastening 3Rd Rope Retainer (Optional)

    Antriebs im Schachtkopf ist möglich und der Antrieb darf auch über das Kabinendach ragen, wenn die Sicherheitsvorkehrungen entsprechend getroffen wurden. Sie haben dennoch die gesetzliche Pflicht, Details Ihrer Aufzugskonstruktion patentrechtlich zu prüfen. Im Zweifel wenden Sie sich gerne an die ZIEHL-ABEGG SE zu Ihrer Unterstützung. 5 Electrical installation Safety precautions...
  • Page 18: Emc Directive

    Compliance with the EMC directive 2014/30/EU only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...
  • Page 19: Temperature Monitoring

    Original operating instructions ZAtop – model series SM250.60B Electrical installation Figure 5-3-5-01 1 Frequency inverter 2 Motor temperature monitoring 5.3.6 Temperature monitoring • The PTC thermistor motor protection must be connected. • Only connect to monitor inputs approved for PTC thermistors. •...
  • Page 20: Absolute Encoder

    Original operating instructions ZAtop – model series SM250.60B Electrical installation Absolute encoder Attention! " Never touch the connection contacts on the position absolute encoder or on the cable! The electronics can be destroyed by static electricity. " You must discharge your own body before touching. This can be done, for example, by touching a conductive, earthed object (for example bare metal switch cabinet parts) immediately before.
  • Page 21: Absolute Encoder Ae-Smrs64-Biss-C

    Original operating instructions ZAtop – model series SM250.60B Electrical installation 5.4.2.2 Absolute encoder AE-SMRS64-BiSS-C Signal Designation DATA Data line for communication with the absolute encoder DATA/ Data line inverse Voltage supply Ground power supply absolute encoder B (sine) Analog track B (sine) CLOCK/ Clock signal invers CLOCK...
  • Page 22: Brake

    Table 5-5-4-2 * Bridge rectifier is not included in the scope of delivery, it is available as option from ZIEHL-ABEGG as article 00154988 To reduce noises during brake disconnect the brakes should be switched to the alternating current side (K4), while normal operation. The brakes are switched-off slower and thus quieter through the rectifier.
  • Page 23: Connection

    Original operating instructions ZAtop – model series SM250.60B Electrical installation Figure 5-5-4-2-01 - Simplified diagram for brake control 1 Voltage supply 2 Button two circuit test 3 / 4 “Open brake” button 5 Rectifier K3 Brake contactor, activated by safety circuit K4 Brake contactor, activated by control or frequency inverter 5.5.5 Connection...
  • Page 24: Forced Ventilation

    Original operating instructions ZAtop – model series SM250.60B Electrical installation Brake wiring diagram with inductive proximity switch Figure 5-5-6-02 1 Brake release monitoring 2 Brake 3 Minimum strength 2 mA DC 4 Operating voltage range 10 - 30 V DC 5 Shown with currentless brake Forced ventilation The forced ventilation is optional and can be added afterwards.
  • Page 25: Forced Ventilation Installation On Top

    Be aware of the protection class specified on the name plate. " Do not operate the elevator machine in an explosive atmosphere. " Please contact ZIEHL-ABEGG SE in case of orders deviating from the corresponding application conditions. First Start-up Before first-time start-up, check the following: "...
  • Page 26: Tests

    The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...
  • Page 27: Pull Out Of Safety Gear

    Original operating instructions ZAtop – model series SM250.60B Start-up Pull out of safety gear If the car loaded with the nominal load enters the trap due to a malfunction or during the TÜV certification, it is possible that the trap device is seated rather firmly. In such a case, it is entirely possible that the elevator machine torque is no longer sufficient to pull the car out of the trap.
  • Page 28: Releasing Of The Brake With The Lever For Hand Release

    Original operating instructions ZAtop – model series SM250.60B Start-up 6.5.2 Releasing of the brake with the lever for hand release A brake with a mechanical hand release system is available optionally. The hand release system cannot be fitted later. The complete brake must be replaced to retrofit the hand release system. Figure 6-5-2-01 - Brake not opened Figure 6-5-2-02 - Brake manuell released "...
  • Page 29: Faults And Remedy

    (and transformer) Brake control wrong / defective Check brake control Brake coil defective Replace brake (special tool required. ZIEHL-ABEGG SE Contact customer serv- ice). Brake worn out Replace the brake rotors (Special tool re- quired! Contact the customer service of ZIEHL-ABEGG SE).
  • Page 30: Inspection Intervals

    Original operating instructions ZAtop – model series SM250.60B Service and maintenance The brake wear has to be checked with the brake closed, therefore: " Make sure that all moving parts have stopped, secure them mechanically if required! " Make sure that the elevator can not be moved from any other person than the one who does the check! Inspection intervals During commissioning or...
  • Page 31: Spare Parts

    Service and maintenance Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and there fore can reduce functionality or safety of the elevator machine installation.
  • Page 32: Enclosure

    Original operating instructions ZAtop – model series SM250.60B Enclosure 9 Enclosure Technical data Motor type SM250.60B Suspension Typical payload* 1250 2500 2000 1600 5000 Rated torque 1600 Maximum torque 2400 maximum short circut torque 1300 at 30 rpm permissible radial load 6000 Nominal brake torque 2 x 2200...
  • Page 33: Brake

    Original operating instructions ZAtop – model series SM250.60B Enclosure 9.1.3 Brake RSO1300 Brake type (information for each brake circuit) Brake torque [Nm] 2200 2200 Operating voltage [V DC] Power Electrical protection rating IP 54 IP 54 Protection class mechanical with cover IP 10 IP 10 Protection class mechanical without cover...
  • Page 34: Dimension Sheets

    Original operating instructions ZAtop – model series SM250.60B Enclosure Dimension sheets 9.2.1 Dimension sheet ZAtop SM250.60B with/without levers for hand release A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 34/72...
  • Page 35 Original operating instructions ZAtop – model series SM250.60B Enclosure 9.2.2 Dimension sheet ZAtop SM250.60B with/without levers for hand release and with forced ventilation side B A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 35/72...
  • Page 36 Original operating instructions ZAtop – model series SM250.60B Enclosure 9.2.3 Dimension sheet ZAtop SM250.60B with/without levers for hand release and with forced ventilation on top A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 36/72...
  • Page 37: Ec/Eu Declaration Of Conformity

    18 Traction sheave angle of wrap - adjustable rope guard angle of wrap EC/EU declaration of conformity - Translation - (english) A-KON16_01-GB 1612 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity.
  • Page 38 The authorised representative for the assembly of the technical file is: Mr. Roland Hoppenstedt (see above for address). Künzelsau, 20.04.2016 (location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division...
  • Page 39: Operating Instructions Brake

    Original operating instructions ZAtop – model series SM250.60B Enclosure Operating instructions brake A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 39/72...
  • Page 40 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 40/72...
  • Page 41 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 41/72...
  • Page 42 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 42/72...
  • Page 43 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 43/72...
  • Page 44 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 44/72...
  • Page 45 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 45/72...
  • Page 46 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 46/72...
  • Page 47 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 47/72...
  • Page 48 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 48/72...
  • Page 49 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 49/72...
  • Page 50 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 50/72...
  • Page 51 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 51/72...
  • Page 52 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 52/72...
  • Page 53 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 53/72...
  • Page 54 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 54/72...
  • Page 55 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 55/72...
  • Page 56: Assembly And Adjustment Of The Release Monitor With Microswitch

    Original operating instructions ZAtop – model series SM250.60B Enclosure 9.4.1 Assembly and adjustment of the release monitor with microswitch A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 56/72...
  • Page 57 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 57/72...
  • Page 58: Assembly And Adjustment Of The Release Monitor With Inductive Proximity Switch

    Original operating instructions ZAtop – model series SM250.60B Enclosure 9.4.2 Assembly and adjustment of the release monitor with inductive proximity switch A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 58/72...
  • Page 59 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 59/72...
  • Page 60: Eu Declaration Of Conformity For Brake

    Original operating instructions ZAtop – model series SM250.60B Enclosure EU Declaration of Conformity for Brake A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 60/72...
  • Page 61 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 61/72...
  • Page 62: Eu Type Examination Certificate

    Original operating instructions ZAtop – model series SM250.60B Enclosure EU Type Examination Certificate A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 62/72...
  • Page 63 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 63/72...
  • Page 64 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 64/72...
  • Page 65 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 65/72...
  • Page 66 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 66/72...
  • Page 67: Statement On Type Examination Certificates

    6.28 7.23 Table 9-7 Calculation proof - Translation - (english) A-BN18_01-GB 1836 Index 000 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM250.60B maschine:...
  • Page 68 Original operating instructions ZAtop – model series SM250.60B Enclosure Examination basis: DIN 743-1:2012-12 Calculation of load capacity of shafts and axles – Part 1: General DIN 743-2:2012-12 Calculation of load capacity of shafts and axles – Part 2: Theoretical stress concentration factors and fatigue notch factors DIN 743-3:2012-12 Calculation of load capacity of shafts and axles –...
  • Page 69 It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 06.09.2018 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division...
  • Page 70 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 70/72...
  • Page 71 Original operating instructions ZAtop – model series SM250.60B Enclosure A-TBA20_02-GB 2032 Index 003 Part.-No. 01013399-GB (EU-BD 783) 71/72...
  • Page 72 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

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