ZIEHL-ABEGG ZA top SM225.40B Original Operating Instructions
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ZIEHL-ABEGG ZA top SM225.40B Original Operating Instructions

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Summary of Contents for ZIEHL-ABEGG ZA top SM225.40B

  • Page 2: Table Of Contents

    ZAtop – model series SM225.40B Content General information ............Application .
  • Page 3 ZAtop – model series SM225.40B Inspection intervals ........... . 8.2.1 Checking the air gap .

  • Page 4: General Information

    Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.

  • Page 5: General Safety Instructions

    ZAtop – model series SM225.40B Safety instructions Warning! Risk of moderate or minor injury if the corresponding precautions are not taken! Caution! Material damage is possible if the corresponding precautions are not taken. CAUTION! Danger! Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken! Information Important additional information and advice for user.

  • Page 6: Product Overview

    first time build a new dimension of machine roomless elevators. Transport " ZIEHL-ABEGG SE electric motors are packed by the manufacturer for the types of transport and storage agreedupon. " Transport the motor(s) either with the original packing or at the casted eyelets or eyebolts using adequate hoists.

  • Page 7: Mechanical Installation

    When using the ZAtop according to our installation examples there are no problems with patents. In doubt please contact ZIEHL-ABEGG SE. " When installing the motor in the elevator shaft, the motor can be placed in the shaft head, with the motor axle parallel to the nearest wall.

  • Page 8: Fastening The Brake

    The adherence to the EMC Directive 2004/108/EC only pertains to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used, which have been installed in accordance with the corresponding frequency inverter description and in line with the EMC. If the product is integrated unprofessionally into a system or complemented by and operated with components (e.

  • Page 9: Motor Connection

    ZAtop – model series SM225.40B Electrical installation Motor connection " The drive must not be connected to the mains supply without a frequency inverter! CAUTION! " The motor is permitted to be used at frequency inverters with a maximum DC-link voltage of <...

  • Page 10: Absolute Encoder Connection

    If the absolute encoder has been detached, the new encoder-offset has to be deter- mined with the frequency inverter. Please see the inverter operation instructions for this proce- dure. Contacts SV120 round connector at absolute encoder ECN1313 (ZIEHL-ABEGG SE standard) Signal Description...

  • Page 11: Triggering Of The Brakes

    ZAtop – model series SM225.40B Electrical installation " The brake rotor can stick to the housingt after a longer storage time. Then the motor cannot turn even when the brake is bled. In this case, bleed or remove the brake and release the brake rotor carefully from the housing.

  • Page 12: Connection Forced Ventilation

    ZAtop – model series SM225.40B Electrical installation Simplified diagram for brake activation The contacts from K3 must close before the contact from K4 and are only permitted to open after the contact from K4 has opened. Connection forced ventilation The forced ventilation is optional and can be added afterwards. 5.6.1 Forced ventilation axial Connection data...

  • Page 13: Start-Up

    " Reduced cooling when installed 1000 m above sea level. Therefore, the torque by 1 % per 100 m must be reduced or the duty cycle time of 1.5 % per 100 m. " Please contact ZIEHL-ABEGG SE in case of orders deviating from the corresponding applica- tion conditions.

  • Page 14: Drive Approval Test

    As an example take a look at simplified diagram. The diagram is to be understood analogously. Their adaptation to other applications must be investigated. ZIEHL-ABEGG SE does not guarantee their suitability in such circumstances. If the circuitry is made corresponding simplified diagram: Press one of the key buttons at nominal speed until the elevator stops.

  • Page 15: Pull Out Of Safety Gear

    ZAtop – model series SM225.40B Start-up Simplified diagram for brake activation 1 Voltage supply 2 Button two circuit test 3 / 4 “Open brake” button Pull out of safety gear If the car loaded with the nominal load enters the trap due to a malfunction or during the TÜV certification, it is possible that the trap device is seated rather firmly.

  • Page 16: Emergency Evacuation By Bleeding Of The Brakes

    ZAtop – model series SM225.40B Start-up Emergency evacuation by bleeding of the brakes In case of power failure or failure of the recovery control, emergency rescue is only possible by releasing the brakes manually. Bleeding of the brake with the lever for hand release brake closed brake manuell released When the brakes are released manually, the lift moves in the direction of the greater weight.

  • Page 17: Faults And Remedy

    Brake coil defective Replace brake (Special tools necessary! Contact ZIEHL-ABEGG SE customer service) Brake worn out Replace brake rotors(Special tools nec- essary! Contact ZIEHL-ABEGG SE cus- tomer service) Brake release monitoring Micro switches defective Replace the micro switch does not switch...

  • Page 18: Inspection Intervals

    ZAtop – model series SM225.40B Service and maintenance Inspection intervals During commissioning or every year after the first 3 months Distance of the rope protection clamp Checking the air gap of the brake Visual inspection of the fixing screws on the housing, brakes and traction sheave.

  • Page 19: Spare Parts

    Service and maintenance Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and therefore can reduce functionality or safety of the installation. ZIEHL-ABEGG SE will assume no liability or guarantee for damages caused by spare parts that are not approved.

  • Page 20: Dismounting The Absolute Encoder

    ZAtop – model series SM225.40B Service and maintenance 8.3.1.2 Dismounting the absolute encoder 1. Unscrew the clamping screw (1) with an allen wrench SW 2 The position of the clamping screw can diversify. 2. Removethecover of the encoder (2) with an allen wrench SW 4 3.

  • Page 21: Mounting The Absolute Encoder

    ZAtop – model series SM225.40B Service and maintenance 8.3.1.3 Mounting the absolute encoder Caution! Never touch the connection contacts on the position absolute encoder or on the cable! The electronics CAUTION! can be destroyed by static electricity. 1. The brake is used to centre the absolute encoder. 2.

  • Page 22: Replacement Of The Traction Sheave

    ZAtop – model series SM225.40B Service and maintenance 7. Tighten the central fixing screw (3) with an allen wrench SW 4 Tightening torque: 5.2 Nm 8. Fix the cover of the encoder (2) with an allen wrench SW 4 9. Adjust the cable outlet by turning the absolute encoder and tighten the clamping screw (1) with an allen key SW 2 The position of the clamping screw can diversify.

  • Page 23: Dismounting The Traction Sheave

    ZAtop – model series SM225.40B Service and maintenance 8.3.2.2 Dismounting the traction sheave 1. Undo the fixing screws M10 x 16 (1) of the rope guards (2) with a screw wrench SW 16 and remove the rope guards (2). 2. Release the fixing screws M16 x 55 (3) of the traction sheave (4) with an screw wrench SW 24 and remove the fixing plate (5).

  • Page 24: Mounting The Traction Sheave

    ZAtop – model series SM225.40B Service and maintenance 8.3.2.3 Mounting the traction sheave 1. Clean the traction sheave (4) and the motor shaft (8). Both parts have to be free of dirt and grease. 2. The fitting key (9) has to be available. 3.

  • Page 25: Retrofittiing The Forced Ventilation

    ZAtop – model series SM225.40B Service and maintenance 8.3.4 Retrofittiing the forced ventilation 8.3.4.1 Forced ventilation axial Required tools for the retrofitting of the forced ventilation axial: • screw wrench with Torx • Allen wrench SW 4 • Allen wrench SW 5 •...
  • Page 26 ZAtop – model series SM225.40B Service and maintenance Parts list: Pos. Count Description pre-assembled forced ventilation Holder plate hexagon socket screw ISO 4762 - M8 x 16 - 8.8 hexagon socket screw ISO 4762 - M5 x 16 - 8.8 hex socke screw ISO 4762 - M6 x 10 - 8.8 Washer ISO 7089 - 6 - 200 HV Mounting bail...
  • Page 27 ZAtop – model series SM225.40B Service and maintenance 3. Screw the holder plate (2) with two hexagon socket screws M8 x 16 (3) with an allen wrench SW 6 and four hexagon socket screws M5 x 16 (4) with an allen wrench SW 4 at the brake (E). For the position of the holder plate look at the picture.
  • Page 28 ZAtop – model series SM225.40B Service and maintenance 7. Mount the brake manuel box (A) with two tapping screws M4 (9). 8. Loosen the four hexagon head screws M6 x 8 - 8.8 (H) with a screw wrench SW 10 at the motor terminal box and remove the terminal box plate (I).

  • Page 29: Forced Ventilation On Top

    ZAtop – model series SM225.40B Service and maintenance 8.3.4.2 Forced ventilation on top Required tools for the retrofitting of the forced ventilation on top: • screw wrench SW 10 • screw wrench SW 17 • Allen key 5 mm Scope of delivery forced ventilation on top Parts list: Pos.
  • Page 30 ZAtop – model series SM225.40B Service and maintenance Mounting Forced ventilation on top 1. Remove the brake terminal box (A) by loosening the two screws M4 (B) using the screwdriver T20. 2. Loosen the hexagon socket screw M5 (5) with allen key SW and remove the fixing plate (D ). 3.
  • Page 31 ZAtop – model series SM225.40B Service and maintenance 6. Screw the thermostatic switch (3) with a tightening torque of 3 Nm into the intended thread (J). A exceeding of the tightening torque leads to the damage of the thermostat switch. 7.

  • Page 32: Enclosure

    ZAtop – model series SM225.40B Enclosure 9 Enclosure Technical data Motor type SM225.40B Suspension typical payload* 1000 1200 Rated torque acceleration torque 1200 maximum short circut torque 740 at 40 U/min permissible radial load 3600** Rated brake torque 2 x 800 Speed Total weight Traction sheave...

  • Page 33: Dimension Sheets

    ZAtop – model series SM225.40B Enclosure Dimension sheets Part.-No. 01009090-GB ( A-TBA13_06-GB 33/72...
  • Page 34 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 34/72...
  • Page 35 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 35/72...
  • Page 36 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 36/72...
  • Page 37 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 37/72...

  • Page 38: Ec Eclaration Of Conformity

    ZAtop – model series SM225.40B Enclosure claration of conformity Part.-No. 01009090-GB ( A-TBA13_06-GB 38/72...

  • Page 40: Operating Instructions Brake

    ZAtop – model series SM225.40B Enclosure Operating instructions brake Part.-No. 01009090-GB ( A-TBA13_06-GB 39/72...
  • Page 41 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 40/72...
  • Page 42 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 41/72...
  • Page 43 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 42/72...
  • Page 44 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 43/72...
  • Page 45 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 44/72...
  • Page 46 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 45/72...
  • Page 47 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 46/72...
  • Page 48 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 47/72...
  • Page 49 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 48/72...
  • Page 50 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 49/72...
  • Page 51 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 50/72...
  • Page 52 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 51/72...
  • Page 53 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 52/72...
  • Page 54 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 53/72...
  • Page 55 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 54/72...
  • Page 56 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 55/72...
  • Page 57 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 56/72...
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  • Page 59 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 58/72...

  • Page 60: Eclaration Of Conformity Of The Brake

    ZAtop – model series SM225.40B Enclosure claration of conformity of the brake Part.-No. 01009090-GB ( A-TBA13_06-GB 59/72...
  • Page 61 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 60/72...

  • Page 62: E Type-Examination Certificate

    ZAtop – model series SM225.40B Enclosure 9.6 E type-examination certificate Part.-No. 01009090-GB ( A-TBA13_06-GB 61/72...
  • Page 63 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 62/72...
  • Page 64 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 63/72...
  • Page 65 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 64/72...
  • Page 66 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 65/72...
  • Page 67 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 66/72...
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  • Page 69 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 68/72...

  • Page 71: Calculation Of Tripping Speed

    ZAtop – model series SM225.40B Enclosure 9. .1 Calculation of tripping speed = diameter of the traction sheave (table contains typical traction sheave diameters, other diameters can be recalculated linear) = maximum nominal speed of the brake rotor Nbmax = maximum trip torque of the brake rotor = maximum rated speed of the elevator Vmax = maximum tripping speed of the elevator...

  • Page 72: Shaft Calculation

    ZAtop – model series SM225.40B Enclosure Shaft calculation Part.-No. 01009090-GB ( A-TBA13_06-GB 70/72...
  • Page 73 ZAtop – model series SM225.40B Enclosure Part.-No. 01009090-GB ( A-TBA13_06-GB 71/72...
  • Page 76 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Strasse · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

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