Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Safety instructions Intended use The ZAtop SM210.60B/SM210.70B is a permanent-magnet, gearless elevator machine, designed as an internal rotor for elevator with and without a machine room. The elevator machine is not designed for any use other than those listed here –...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Safety instructions Danger! " The elevator machine has cast-on eyelets or threads for attachment of eye bolts. The eyelets are only designed to transport the elevator machine including break and driving disk. Do not lift other loads such as bolted on bases, machine frames, ropes lying on top, etc.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Product overview " the operating instructions are available at the location where the elevator machine is being used, are complete and are in legible condition " sufficiently qualified and authorized personnel operate, maintain and repair the elevator machine "...
The first rated currrent is the decisive factor in the selection of both the frequency inverter and the line cross section of the motor cable. Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. Position of eyelets "...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Mechanical installation Storage " Store the elevator machine in the original packaging in a dry area protected from the weather or protect it from dirt and weather until final mounting. "...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Mechanical installation Fitting the ropes Fitting the ropes " If the traction sheave should offer more grooves than the actual number of ropes, the ropes must be applied on the sheave either centred or towards the motor side. Rope pull The rope pull must be vertical to the motor foot.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Mechanical installation Fastening rope guard Warning! Warning of hand injuries! " Risk of injury from reaching into the rope guard. " Do not carry out any activities during operation. "...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Mechanical installation 4.5.1 Rope guard fastening in the case of a traction sheave diameter of 240 mm For wrap angle 180°. Rope guard in the case of a traction sheave diameter of 240 mm "...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Mechanical installation 4.5.3 Rope guard fastening in the case of a traction sheave diameter of 320 mm and 400 mm Adjustability on both sides + 5°/- 30°. Normal wrap angles 150° - 185°. Rope guard in the case of a traction sheave diameter of 320 mm and 400 mm "...
Compliance with the EMC directive 2004/108/EG only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Electrical installation 5.3.4 Mechanical connection conditions Motor rated current [A] Terminal board Thread up to 20 M 25 > 20 - 35 M 32 > 35 - 63 M 40 >...
• Cable length maximum 25 m • Shielded twisted pair cable 5.4.2 Contact assignment SV120 circular connector to absolute value encoder ECN1313 (ZIEHL-ABEGG SE Standard) Signal Designation DATA Data line for communication with the absolute encoder DATA / Data line inverse...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Electrical installation 5.4.3 Offset " Unless otherwise agreed, the absolute value encoder offset is set to 0. This is achieved by connecting DC voltage with U to + and V and W to -. "...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Electrical installation Simplified diagram for brake control 1 Voltage supply 2 Button two circuit test 3 / 4 “Open brake” button 5 Rectifier or fast-acting rectifier K3 Brake contactor, activated by safety circuit K4 Brake contactor, activated by control or frequency inverter 5.5.5 Connection...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Electrical installation 5.5.6 Connection diagram Brake wiring diagram with micro switch 1 Brake air monitoring 2 Brake 3 Shown with currentless brake Brake wiring diagram with inductive proximity switch 1 Brake air monitoring 2 Brake 3 Minimum strength 2 mA DC...
Be aware of the protection class specified on the name plate. " Do not operate the elevator machine in an explosive atmosphere. " Please contact ZIEHL-ABEGG SE in case of orders deviating from the corresponding application conditions. First Start-up Before first-time start-up, check the following: "...
The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Start-up Emergency evacuation Attention! The measures for emergency evacuation described below may only be performed by instructed persons for maintenance of the elevator or qualified personnel of elevator companies. 6.5.1 Emergency evacuation by release of the brakes In case of power failure or failure of the recovery control, emergency rescue is only possible by...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance To check the brake wear or to check the treaction sheave, the following instructions have to be referred: Adjusting the brake is not possible. The brake cannot be re-adjusted. When the maximum permitted air gap has been reached, the brake blocks must be replaced.
Service and maintenance Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and there fore can reduce functionality or safety of the elevator machine installation.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 8.3.1.2 Dismounting the absolute encoder 1. Disconnect the encoder cable from the housing by removing the cable retainer (1) with the wire cutters. 2. Removethecover of the encoder (2) with an allen wrench SW 4 3.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 8.3.1.3 Pre-assembly of the absolute value encoder Scope of supply for replacement absolute value encoder Designation Pos. Count Absolute encoder central encoder fastening screw (self-locking screw M5 x 50 DIN 6912 SW4 - with positive locking) Tightening torque 5+0.5 Nm Encoder cable (optional) Caution!
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 1. Click the socket for the encoder cable (C) into the circuit connector for the absolute value encoder (A). Use the recesses provided. 2. Slide the strain relief for the encoder cable (C) diagonally into the recess on the absolute value encoder (A) as far as it will go and then push in.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 5. Screw on the encoder cover (2) with the size 4 Allen key. +0.5 Tightening torque: 5 6. Secure the encoder cable to the brake with cable tie (1). 7.
fitted later. The complete brake must be replaced to retrofit the hand release system. The replacement of the brake for the ZAtop SM210.60B/SM210.70B is depicted in the operating instructions. The brake of the ZAtop SM210.60/SM210.70 has identical attachment properties. Brake design ZAtop SM210.60B/SM210.70B Brake design ZAtop SM210.60/SM210.70 8.3.2.1...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 5. Feed all connecting cables (5) out of the terminal box. 6. Remove the cable ties at the brake lines. 7. Remove the cable from the fixing plate (6). 8.
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 11. Screw the assembly shaft (11) with tightening torque using the allen wrench size 17 onto the motor shaft. Tightening torque: 60 Nm 12. Caution!Due to the great weight of the brake body, we recommend you to secure and change the brake body by using an eye bolt M12 (A ) and appropriate lifting gear.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 8.3.2.3 Mounting the brake Scope of delivery for the brake and assembly kit (article 70029992) in case of replacement delivery Designation Pos. Count varistor Hexagon head screw M16 x 150 - 8.8 with washer Brake body Brake rotor O-ring...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 1. Ensure that the friction disc of the brake rotor (14), the braking surface (B) of the flange bearing bracket and the toothed motor shaft (15) of the motor are free of dirt and grease. Perform cleaning with a micro-active cloth and quick cleaner LOCTITE®...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 10. Endue the hexagon head screws (12) with locking paint. 11. Release assembly shaft (11) loosen with an allen wrench SW 17 and take it off the motor shaft. 12.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 16. Screw on the fixing plate (6) with both hexagon head screws M8 x 16 - 8.8 (7) using a screw wrench SW 13. Tightening torque: 23 Nm 17.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 8.3.3 Replacement of the traction sheave Warning! Due to incorrect mounting the traction sheave can get loose from the drive shaft! Requirements: • Release the traction sheave and put the ropes off the traction sheave. •...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 3. Turn the front plate (3) to press off. 4. 5 - 8 mm spacer or hexagon nut (5) must be placed between shaft end and front plate (3). 5.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance 5. Tighten the fixing screws (2) with a torque wrench with an allen screw SW 14 uniformly in steps: - Tightening torque step 1: 70 Nm - Tightening torque step 2: 120 Nm -Tightening torque step 2: 195 Nm 6.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Service and maintenance Parts list: Designation Pos. Count pre-assembled forced ventilation Hexagon head screw ISO 4017 - M12 x 20 - 8.8 thermostatic switch included insulating tube cable tie The accessories pos.
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure 1 Thermal contact 5. On-site connection must be made by the customer according to the wiring diagram in the separate terminal box of the external ventilation. 9 Enclosure Technical data Motor type ZAtop SM210.60B...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure 9.1.2 Ambient conditions The user must ensure that the specified ambient conditions are observed. Ambient temperature for operation [°C] 0 to +40 Humidity Maximum 95 / condensation not permitted Installation height [m above Above 1000...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Dimension sheet 9.2.1 Dimension sheet ZAtop SM210.60/SM210.70 Part.-No. 01013389-GB (EU-BD 1014) 44/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure 9.2.2 Dimension sheet ZAtop SM210.60B/SM210.70B Part.-No. 01013389-GB (EU-BD 1014) 45/88...
16 adjustable EC/EU declaration of conformity - Translation - (english) A-KON16_02-GB 1612 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity. Product description: ZAtop Gearless elevator machine Type: SM132...
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The authorised representative for the assembly of the technical file is: Mr. Roland Hoppenstedt (see above for address). Künzelsau, 20.04.2016 (place and date of issue ) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Operating instructions brake Part.-No. 01013389-GB (EU-BD 1014) 48/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 49/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 50/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 51/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 52/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 53/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 54/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 55/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 56/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 57/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 58/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 59/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 60/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 61/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 62/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 63/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 64/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 65/88...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure 9.4.1 Assembly and adjustment of the release monitor with microswitch Part.-No. 01013389-GB (EU-BD 1014) 66/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 67/88...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure 9.4.2 Assembly and adjustment of the release monitor with inductive proximity switch Part.-No. 01013389-GB (EU-BD 1014) 68/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 69/88...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure EU Declaration of Conformity for Brake Part.-No. 01013389-GB (EU-BD 1014) 70/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 71/88...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure EC Type Examination Certificate Part.-No. 01013389-GB (EU-BD 1014) 72/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 73/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 74/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 75/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 76/88...
Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure 9.6.1 Statement on type examination certificates The rated brake torques can be found on the rating plate. The switching times are assigned to the brake torque in the type examination certificate. Increases in the index (added with “/”) for a type examination certificate are only used for technical improvements and are approved by the authorised body with this condition.
10.89 12.52 5.45 6.26 Calculation proof - Translation - (english) A-BN17_06-GB 1715 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM210.60B maschine:...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure FKM-Guideline 2012 Analytical strength assessment of mechanical com- ponents Construction drawing: A-21-121-0006_02 index A02 dated 04.04.2017 Permissible shaft ma- Steel DIN EN 10083-3:2007-01 – 42CrMo4+QT (1.7225+QT) terials: Steel DIN EN 10083-3:2007-01 – 42CrMo4+QT (1.7227+QT) Steel DIN EN 10083-3:2007-01 –...
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It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 07.04.2017 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division...
ZAtop – model series SM210.60B/SM210.70B Enclosure Calculation proof - Translation - (english) A-BN17_07-GB 1715 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM210.70B...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Construction drawing: A-21-121-0006_03 index A03 dated 04.04.2017 Permissible shaft ma- Steel DIN EN 10083-3:2007-01 – 42CrMo4+QT (1.7225+QT) terials: Steel DIN EN 10083-3:2007-01 – 42CrMo4+QT (1.7227+QT) Steel DIN EN 10083-3:2007-01 – 50CrMo4+QT (1.7228+QT) Permissible traction Steel DIN EN 10083-2:2006-10 –...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Künzelsau, 07.04.2017 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division (name, function) (name, function)
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 84/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 85/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 86/88...
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Translation of the original operating instructions ZAtop – model series SM210.60B/SM210.70B Enclosure Part.-No. 01013389-GB (EU-BD 1014) 87/88...
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