ZIEHL-ABEGG ZAtop SM180.24/B Original Operating Instructions
  1. Manuals
  2. Brands
  3. ZIEHL-ABEGG Manuals
  4. Engine
  5. ZAtop SM180.24/B
  6. Original operating instructions

ZIEHL-ABEGG ZAtop SM180.24/B Original Operating Instructions

Gearless permanent magnet synchronous motor
Hide thumbs Also See for ZAtop SM180.24/B:
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ZAtop SM180.24/B and is the answer not in the manual?

Questions and answers

Related Manuals for ZIEHL-ABEGG ZAtop SM180.24/B

Summary of Contents for ZIEHL-ABEGG ZAtop SM180.24/B

  • Page 2: Table Of Contents

    Original operating instructions ZAtop – model series SM180 Content General information ............Structure of the operating instructions .
  • Page 3 Original operating instructions ZAtop – model series SM180 Brake ............. . 5.5.1 Application .

  • Page 4: General Information

    Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain information protected by copyright.

  • Page 5: Pictographs

    Original operating instructions ZAtop – model series SM180 Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Attention! Risk of moderate or minor injury if the corresponding precautions are not taken!

  • Page 6: General Safety Instructions

    Original operating instructions ZAtop – model series SM180 Safety instructions General safety instructions Danger! " Rotation of the drive shaft induces a voltage, which is applied to the connection terminals. Danger! " The elevator machine has attachment points: integrally cast eyelets or screwed-on eye bolts, eye plates or steel cable loops.

  • Page 7: Employment Of External Personnel

    Original operating instructions ZAtop – model series SM180 Product overview In particular, the operator must ensure that " the elevator machine is used as intended (see chapter “Product overview”) " the installation is operated in a flawless, functional condition and the safety devices are periodically checked for their properly functioning condition "...

  • Page 8: Transport

    Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. " Check packing and elevator machine for possible damage and report the forwarding agency about any damages caused by transport.

  • Page 9: Storage

    Original operating instructions ZAtop – model series SM180 Mechanical installation Before lifting the elevator machine: " Check the position of the attachment points (see Figures 3-3-2-01 and 3-3-2-02). " If necessary, move the attachment points to the correct position (see Figure 3-3-2-01). Lift the elevator machine: "...

  • Page 10: Fastening The Elevator Machine

    Original operating instructions ZAtop – model series SM180 Mechanical installation Fastening the elevator machine " On the bottom side of the socket are 4 threads. " The elevator machine has to be fixed with 4 screws M16 - 8.8 at the mounting plate. Tightening torque M16 - 8.8: 195 Nm.

  • Page 11: Fastening Rope Guard

    Original operating instructions ZAtop – model series SM180 Mechanical installation Fastening rope guard Attention! Warning of hand injuries! " Risk of injury from reaching into the rope guard. " Do not carry out any activities during operation. " Only perform maintenance work on the machine when stopped. Figure 4-5-01 - Rope guard ZAtop SM180.../B "...

  • Page 12: Rope Guard Attachment On Zatop Sm180

    Note the patent situation when using elevator machines in a shaft. When using the ZAtop SM180 in line with our installation suggestions there are no patent problems. In case of doubt, please contact ZIEHL-ABEGG SE. " When installing the elevator machine in the elevator shaft, the elevator machine can be placed in the shaft head, with the drive shaft parallel to the nearest wall.

  • Page 13: Emc Directive

    Compliance with the EMC directive 2014/30/EU only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...

  • Page 14: Connection Requirements

    Tightening torque M6 - 8.8: 9.5 Nm Tightening torque M10 - 8.8: 46 Nm Figure 5-3-6-02 with forced ventilation ZAtop SM180.24/B + 180.35/B Connection requirements with forced ventilation ZA- top SM180.45/B + 180.46/B 1. Loosen both hexagon head screws M6 (1).

  • Page 15: Protective Earth Connection

    Original operating instructions ZAtop – model series SM180 Electrical installation 5.3.7 Protective earth connection In the case of PE conductors < 10 mm², an additional PE conductor must be connected. The cross- section must correspond at least to the cross-section of the PE conductor on the connecting lead. On the ZAtop SM180there are hexagon head screws M6 available to connect the PE conductor.

  • Page 16: Connection Diagram Pt100

    Original operating instructions ZAtop – model series SM180 Electrical installation 5.3.10 Connection diagram PT100 Figure 5-3-10-01 1 Shielding 2 red 3 black Absolute encoder Attention! " Never touch the connection contacts on the position absolute encoder or on the cable! The electronics can be destroyed by static electricity.

  • Page 17: Contact Assignment

    Original operating instructions ZAtop – model series SM180 Electrical installation 5.4.2 Contact assignment 5.4.2.1 Absolute encoder ECN1313/ECN1313 SSI Signal Designation DATA Data line for communication with the absolute encoder DATA/ Data line inverse 5 V sensor up Sensor cable for encoder voltage (5 V positive) 5 V up Controlled +5 V voltage supply (positive) 0 V un...

  • Page 18: Absolute Value Encoder Type Ern1387

    For details of the procedure, refer to the frequency inverter operating instructions. Brake ZAtop SM180.24/B Brake type ROBA®-twinstop® (RTW), size 250, 2 x 300 Nm ZAtop SM180.35/B Brake type ROBA®-twinstop® (RTW), size 250, 2 x 300 Nm ZAtop SM180.45/B Brake type ROBA®-twinstop® (RTW), size 350, 2 x 410 Nm ZAtop SM180.46/B Brake type ROBA®-twinstop®...

  • Page 19: Electromechanical Contactors

    Bridge rectifier* Table 5-5-4-2 * Bridge rectifier is not included in the scope of supply, ZIEHL-ABEGG SE it is available as option from as item 00154988 To reduce noises during brake disconnect the brakes should be switched to the alternating current side (K4), while normal operation.

  • Page 20: Connection Diagram

    4 Operating voltage range 10 - 30 V DC 5 Shown with currentless brake Forced ventilation ZAtop SM180.24/B, SM180.35/B and SM180.45/B forced ventilation (optional) - the forced ventilation is optional and can be added afterwards. ZAtop SM180.46/B forced ventilation (standard) - the elevator machine ZAtop SM180.46/B is always delivered with forced ventilation.

  • Page 21: Connection Diagram

    Be aware of the protection class specified on the name plate. " Do not operate the elevator machine in an explosive atmosphere. " Please contact ZIEHL-ABEGG SE in case of orders deviating from the corresponding application conditions. First Start-up Before first-time start-up, check the following: "...

  • Page 22: Testing The Brake In Accordance With En 81-20:2014

    The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...

  • Page 23: Emergency Evacuation

    Original operating instructions ZAtop – model series SM180 Start-up Emergency evacuation Attention! The measures for emergency evacuation described below may only be performed by instructed persons for maintenance of the elevator or qualified personnel of elevator companies. 6.5.1 Emergency evacuation by release of the brakes In case of power failure or failure of the recovery control, emergency rescue is only possible by releasing the brakes.

  • Page 24: Automatic Emergency Evacuation

    (and transformer) Brake control wrong / defective Check brake control Brake coil defective Replace brake (special tool required. ZIEHL-ABEGG SE Contact customer serv- ice). Brake worn out Replace the brake rotors (Special tool re- quired! Contact the customer service of ZIEHL-ABEGG SE).

  • Page 25: Inspection Intervals

    Original operating instructions ZAtop – model series SM180 Service and maintenance " The bearings have a lifetime lubrication. There is no possibility to relubricate. Maintenance is not necessary for the bearings. To check the brake wear the following instructions have to be referred: It is not possible to adjust the brakes.

  • Page 26: Spare Parts

    Service and maintenance Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and there fore can reduce functionality or safety of the elevator machine installation.

  • Page 27: Enclosure

    Original operating instructions ZAtop – model series SM180 Enclosure 9 Enclosure Technical data Motor type ZAtop SM180.45/B ZAtop SM180.24/B ZAtop SM180.35/B ZAtop SM180.46/B Suspension Typical payload* [kg] 1050 Rated torque [Nm] Maximum torque [Nm] maximum short circut torque [Nm] 200 at 60 [rpm]...

  • Page 28: Brake

    Original operating instructions ZAtop – model series SM180 Enclosure 9.1.3 Brake RTW 250 RTW 350 RTW 450 (information for (information for (information for Brake type each brake cir- each brake cir- each brake cir- cuit) cuit) cuit) Brake torque [Nm] Operating voltage [V DC] Power...

  • Page 29: Dimension Sheet

    Original operating instructions ZAtop – model series SM180 Enclosure Dimension sheet 9.2.1 Dimension sheet ZAtop SM180.24/B - SM180.46/B A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 29/76...

  • Page 30: Ec/Eu Declaration Of Conformity

    19 Axle load F EC/EU declaration of conformity - Translation - (english) A-KON16_02-GB 1730 Index 002 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EU declaration of conformity. Product description: ZAtop Gearless elevator machine Type: SM132...
  • Page 31 The authorised representative for the assembly of the technical file is: Mr. Roland Hoppenstedt (see above for address). Künzelsau, 26.07.2017 (place and date of issue ) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division...

  • Page 32: Operating Instructions Brake

    Original operating instructions ZAtop – model series SM180 Enclosure Operating instructions brake A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 32/76...
  • Page 33 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 33/76...
  • Page 34 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 34/76...
  • Page 35 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 35/76...
  • Page 36 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 36/76...
  • Page 37 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 37/76...
  • Page 38 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 38/76...
  • Page 39 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 39/76...
  • Page 40 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 40/76...
  • Page 41 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 41/76...
  • Page 42 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 42/76...
  • Page 43 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 43/76...
  • Page 44 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 44/76...
  • Page 45 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 45/76...
  • Page 46 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 46/76...
  • Page 47 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 47/76...
  • Page 48 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 48/76...

  • Page 49: Assembly And Adjustment Of The Release Monitor With Microswitch

    Original operating instructions ZAtop – model series SM180 Enclosure 9.4.1 Assembly and adjustment of the release monitor with microswitch A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 49/76...
  • Page 50 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 50/76...

  • Page 51: Assembly And Adjustment Of The Release Monitor With Inductive Proximity Switch

    Original operating instructions ZAtop – model series SM180 Enclosure 9.4.2 Assembly and adjustment of the release monitor with inductive proximity switch A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 51/76...
  • Page 52 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 52/76...

  • Page 53: Eu Declaration Of Conformity For Brake

    Original operating instructions ZAtop – model series SM180 Enclosure EU Declaration of Conformity for Brake A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 53/76...
  • Page 54 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 54/76...

  • Page 55: Eu Type Examination Certificate

    Original operating instructions ZAtop – model series SM180 Enclosure EU Type Examination Certificate 9.6.1 EU type-examination certificate EU-BD 845/1 A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 55/76...
  • Page 56 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 56/76...
  • Page 57 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 57/76...
  • Page 58 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 58/76...
  • Page 59 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 59/76...

  • Page 60: Eu Type-Examination Certificate Eu-Bd 845/2

    Original operating instructions ZAtop – model series SM180 Enclosure 9.6.2 EU type-examination certificate EU-BD 845/2 A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 60/76...
  • Page 61 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 61/76...
  • Page 62 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 62/76...
  • Page 63 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 63/76...
  • Page 64 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 64/76...

  • Page 65: Statement On Type Examination Certificates

    3,27 3,76 Table 9-7 Calculation proof - Translation - (english) A-BN17_09-GB 2008 Index 003 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM180.24/B maschine:...
  • Page 66 Original operating instructions ZAtop – model series SM180 Enclosure Examination basis: DIN 743-1:2012-12 Calculation of load capacity of shafts and axles – Part 1: General DIN 743-2:2012-12 Calculation of load capacity of shafts and axles – Part 2: Theoretical stress concentration factors and fatigue notch factors DIN 743-3:2012-12 Calculation of load capacity of shafts and axles –...
  • Page 67 It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 17.02.2020 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division...

  • Page 68: Calculation Proof

    ZAtop – model series SM180 Enclosure Calculation proof - Translation - (english) A-BN17_10-GB 2008 Index 003 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM180.35/B...
  • Page 69 Original operating instructions ZAtop – model series SM180 Enclosure Construction drawing: A-18-121-0414-02 index 000 dated 25.04.2017 Permissible shaft materials: Steel DIN EN 10083-3:2007-01 – 42CrMo4+QT (1.7225+QT) or material of higher strength Permissible traction Steel DIN EN 10083-2:2006-10 – C45+N (1.0503+N) sheave hub materials: or material of higher strength Cast iron DIN EN 1561:2012-01 –...
  • Page 70 It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 17.02.2020 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division...

  • Page 71: Calculation Proof

    ZAtop – model series SM180 Enclosure Calculation proof 9.10 - Translation - (english) A-BN17_11-GB 2008 Index 003 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM180.45/B maschine: ZAtop SM180.46/B...
  • Page 72 Original operating instructions ZAtop – model series SM180 Enclosure Construction drawing: A-18-121-0414-03 index 000 dated 25.04.2017 Permissible shaft materials: Steel DIN EN 10083-3:2007-01 – 42CrMo4+QT (1.7225+QT) or material of higher strength Permissible traction Steel DIN EN 10083-2:2006-10 – C45+N (1.0503+N) sheave hub materials: or material of higher strength Cast iron DIN EN 1561:2012-01 –...
  • Page 73 It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 17.02.2020 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division...
  • Page 74 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 74/76...
  • Page 75 Original operating instructions ZAtop – model series SM180 Enclosure A-TBA17_05-GB 2008 Index 003 Part.-No. 01015765-GB (EU-BD 845/1 + 845/2) 75/76...
  • Page 76 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

This manual is also suitable for:

Zatop sm180.35/bZatop sm180.45/bZatop sm180.46/bZatop sm1b0.24/bZatop sm1b0.35/bZatop sm1b0.45/b ... Show all

Table of Contents