ZIEHL-ABEGG ZA top SM200.40E Original Operating Instructions
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ZIEHL-ABEGG ZA top SM200.40E Original Operating Instructions

Gearless permanent magnet synchronous motor
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Summary of Contents for ZIEHL-ABEGG ZA top SM200.40E

  • Page 2: Table Of Contents

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Content General ..............Meaning of the operating instructions .
  • Page 3 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E 5.4.2.3 Absolute encoder ERN1387 ....... 5.4.2.4 Absolute encoder AE-S64-SinCos-07-AE .

  • Page 4: General

    Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain copyright protected information.

  • Page 5: Pictographs

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Attention! Risk of moderate or minor injury if the corresponding precautions are not taken!

  • Page 6: General Safety Instructions

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Safety instructions General safety instructions Danger! " Rotation of the drive shaft induces a voltage, which is applied to the connection terminals. Danger! " The elevator machine has attachment points: integrally cast eyelets or screwed-on eye bolts, eye plates or steel cable loops.

  • Page 7: Operator's Obligation Of Diligence

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Product overview Operator’s obligation of diligence The elevator machine has been designed and built after consideration of a risk analysis and after careful selection of the harmonised standards to be complied with as well as other technical specifica- tions.

  • Page 8: Rating Plate

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Product overview Rating plate The name plate for the ZAtop SM200.40E/SM200.45E elevator machines specify two values as nominal values for maximum / average nominal power, maximum / average nominal current, max- imum / average nominal torque and on time at maximum / average load.

  • Page 9: Transport

    ZAtop – model series SM200.40E/SM200.45E Product overview Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. " Check packing and elevator machine for possible damage and report the forwarding agency about any damages caused by transport.

  • Page 10: Mechanical Installation

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Mechanical installation 4 Mechanical installation General mounting advises Mounting, electrical connection and commissioning are only to be performed by trained service personnel. Adhere to all machinery-related requirements and specifications supplied by the system manufacturer or machine builder.

  • Page 11: Rope Pull

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Mechanical installation Rope pull With side interlocking support, rope pull may be carried out in all directions. Without side interlocking support, rope pull may only be carried out in vertical direction. The rope force direction resulting from rope pull must be observed.
  • Page 12 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Mechanical installation Rope guard adjustability The elevator machine is equipped with a fixed or adjustable rope guard depending on the angle of contact. Figure 4-5-02 - For wrap angle 180°. Figure 4-5-03 - Adjustability on both sides ±...

  • Page 13: Rope Guard Fastening In The Case Of A Traction Sheave Diameter Of 320 Mm

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Mechanical installation 4.5.2 Rope guard fastening in the case of a traction sheave diameter of 320 mm Adjustability on both sides + 5°/- 30°. Normal wrap angles 30° - 185°. Figure 4-5-2-01 - Rope guard for traction sheave diameter 320 mm Figure 4-5-2-02 - Rope guard...

  • Page 14: Patent Situation

    Compliance with the EMC directive 2014/30/EU only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...

  • Page 15: Mechanical Connection Conditions

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation 5.3.4 Mechanical connection conditions Rated motor current [A] Thread size Thread size Terminal board Cable gland up to 20 > 20 - 35 > 35 - 63 >...

  • Page 16: Temperature Monitoring

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation Set up the protective earth connection (PE) in the follow- ing order (see Figure 6-3-6-03): 1 - Contact disc 2 - Washer 3 - Cable lug 4 - Hexagon head bolt Figure 5-3-6-03 - Connecting the protective conductor 5.3.7 Temperature monitoring...

  • Page 17: Absolute Encoder

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation Absolute encoder Attention! " Never touch the connection contacts on the position absolute encoder or on the cable! The electronics can be destroyed by static electricity. " You must discharge your own body before touching.
  • Page 18 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation 5.4.2 Connecting cable contact assignment 5.4.2.1 Absolute encoder ECN1313 EnDat/ECN1313 SSI Jumper Jumper Function Designation Jumper D-SUB M16 x 0.75 M23 x 1 (SV120) 15 pole DATA+ Data line for communication with the absolute encoder DATA- Data line inverse...

  • Page 19: Absolute Encoder Ern1387

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation 5.4.2.3 Absolute encoder ERN1387 Jumper Jumper Function Designation Jumper D-SUB M16 x 0.75 M23 x 1 (SV120) 15 pole Commutation signal (cosine) Commutation signal inverse (inverse cosine) Commutation signal (sine) Voltage supply +5 V DC Power supply ground...

  • Page 20: Brake

    Bridge rectifier* Table 5-5-4-2 * Bridge rectifier is not included in the scope of supply, ZIEHL-ABEGG SE it is available as option from as item 00154988 To reduce noises during brake disconnect the brakes should be switched to the alternating current side (K4), while normal operation.

  • Page 21: Connection

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation Figure 5-5-4-2-01 - Simplified diagram for brake control (1) Voltage supply (2) Button two circuit test (3) / (4) “Open brake” button (5) Rectifier (K3) Brake contactor, activated by safety circuit (K4) Brake contactor, activated by control or frequency inverter 5.5.5 Connection...

  • Page 22: Forced Ventilation

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Electrical installation Brake wiring diagram with inductive proximity switch Figure 5-5-6-02 (1) Brake release monitoring (2) Brake (3) Minimum strength 2 mA DC (4) Operating voltage range 10 - 30 V DC (5) Shown with currentless brake Forced ventilation The forced ventilation is optional and can be added afterwards.

  • Page 23: Commissioning

    Be aware of the protection class specified on the name plate. " Do not operate the elevator machine in an explosive atmosphere. " For all usage conditions that differ from the order, please contact ZIEHL-ABEGG SE. First Start-up Before first-time start-up, check the following: "...

  • Page 24: Pull Out Of Safety Gear

    The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...

  • Page 25: Releasing Of The Brake With The Lever For Hand Release

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Commissioning To reduce the acceleration of the elevator, we recommend short-circuiting the motor windings for the evacuation. The short-circuit is generated by the motor contactors or an electronic circuit, as in the frequenzy inverter type ZAdyn 4C.

  • Page 26: Faults And Remedy

    (and transformer) Incorrect/faulty brake actuation Check brake control Brake coil defective Replace brake (special tool required. ZIEHL-ABEGG SE Contact customer serv- ice). Brake worn out Replace the brake rotors (Special tool re- quired! Contact the customer service of ZIEHL-ABEGG SE).

  • Page 27: Service And Maintenance

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Service and maintenance 8 Service and maintenance General notes on maintenance " Observe the safety-at-work regulations! " Disassembly of the elevator machine is not permissible. " Never use a high-pressure cleaner (for example steam jet cleaner) for cleaning the elevator machine! "...

  • Page 28: Spare Parts

    Spare parts Spare parts and accessories that were not supplied by ZIEHL-ABEGG SE have not been tested or approved. The function and quality of such parts may therefore be sub-standard and have a negative influence on the function or safety of the elevator machine.

  • Page 29: Enclosure

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure 9 Enclosure Technical data 9.1.1 motor Motor type ZAtop SM200.40E ZAtop SM200.45E Suspension Typical payload* [kg] 1600 1600 Rated torque [Nm] Maximum torque [Nm] 1000 1200 maximum short circut torque [Nm] 480 at 25 rpm 480 at 25 rpm...

  • Page 30: Brake

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure 9.1.5 Brake Brake type RTW 800 (information for each brake circuit) Brake torque [Nm] Operating voltage [V DC] Power Electrical protection rating IP 54 Mechanical protection rating IP 10 Table 9-1-5 9.1.5.1 Micro switch...

  • Page 31: Dimension Sheet

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure Dimension sheet 9.2.1 Dimension sheet ZAtop SM200.40E/SM200.45E A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 31/64...

  • Page 32: Ec/Eu Declaration Of Conformity

    EC/EU declaration of conformity - Translation - (english) A-KON16_01-GB 2021/28 Index 003 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity. Product description: ZAtop Gearless elevator machine Type: SM160...
  • Page 33 The authorised representative for the assembly of the technical file is: Mr. Roland Hoppenstedt (see above for address). Künzelsau, 13.07.2021 (place and date of issue ) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division...

  • Page 34: Operating Instructions Brake

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure Operating instructions brake A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 34/64...
  • Page 35 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 35/64...
  • Page 36 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 36/64...
  • Page 37 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 37/64...
  • Page 38 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 38/64...
  • Page 39 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 39/64...
  • Page 40 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 40/64...
  • Page 41 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 41/64...
  • Page 42 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 42/64...
  • Page 43 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 43/64...
  • Page 44 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 44/64...
  • Page 45 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 45/64...
  • Page 46 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 46/64...
  • Page 47 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 47/64...
  • Page 48 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 48/64...
  • Page 49 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 49/64...

  • Page 50: Assembly And Adjustment Of The Release Monitor With Microswitch

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure 9.4.1 Assembly and adjustment of the release monitor with microswitch A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 50/64...
  • Page 51 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 51/64...

  • Page 52: Assembly And Adjustment Of The Release Monitor With Inductive Proximity Switch

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure 9.4.2 Assembly and adjustment of the release monitor with inductive proximity switch A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 52/64...
  • Page 53 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 53/64...

  • Page 54: Eu Declaration Of Conformity For Brake

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure EU Declaration of Conformity for Brake A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 54/64...
  • Page 55 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 55/64...

  • Page 56: Eu Type Examination Certificate

    Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure EU Type Examination Certificate A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 56/64...
  • Page 57 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 57/64...
  • Page 58 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 58/64...
  • Page 59 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 59/64...
  • Page 60 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure A-TBA21_01-GB 2021/30 Index 003 Part.-No. 01013507-GB (EU-BD 1112) 60/64...

  • Page 61: Statement On Type Examination Certificates

    13.09 5.69 6.54 Calculation proof - Translation - (english) A-BN21_01-GB 2021/09 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM200.40E maschine: ZAtop SM200.45E...
  • Page 62 Translation of the original operating instructions ZAtop – model series SM200.40E/SM200.45E Enclosure Examination basis: DIN 743-1:2012-12 Calculation of load capacity of shafts and axles – Part 1: General DIN 743-2:2012-12 Calculation of load capacity of shafts and axles – Part 2: Theoretical stress concentration factors and fatigue notch factors DIN 743-3:2012-12 Calculation of load capacity of shafts and axles –...
  • Page 63 It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 01.03.2021 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Head of R&D Drive Division Manager R&D Mechanics Drive Division...
  • Page 64 Telefon +49 7940 16-308 Telefax +49 7940 16-249 drives-service@ziehl-abegg.com Firmenzentrale ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Deutschland Telefon +49 7940 16-0 · Telefax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

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Za top sm200.45e

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