ZIEHL-ABEGG ECblue Assembly Instructions Manual
Ec-fans and motors with highest efciency
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- Assembly instructions manual (59 pages) ,
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- Quick start manual (32 pages)
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Summary of Contents for ZIEHL-ABEGG ECblue
- Page 1 ECblue Motor size B (IP54) EC-fans and motors with highest efciency Assembly instructions Keep for reference! L-BAL-F055D-GB 2021/51 Index 006 Part.-No.
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Page 2: Table Of Contents
Assembly instructions ECblue Content General notes ............. - Page 3 Assembly instructions ECblue Motor protection ............
- Page 4 Assembly instructions ECblue 11.4 UKCA Declaration of Incorporation ..............
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Page 5: General Notes
We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, improper use or as a consequence of unauthorized repairs or modifications. -
Page 6: Safety Instructions
Assembly instructions ECblue Safety instructions 2 Safety instructions Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract. -
Page 7: Explanations Of Symbols
Assembly instructions ECblue Safety instructions Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can occur if the... -
Page 8: Modifications / Interventions In The Device
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. -
Page 9: Product Overview
- on the rating plate. Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. -
Page 10: Transport, Storage
Assembly instructions ECblue Product overview Transport, storage Attention! • Observe the weight specifications (see rating plate) and the permissible carrying loads of the means of transport. • Wear safety clothing / shoes and cut-resistant safety gloves when handling! • Do not transport the fan by the connecting cable! •... -
Page 11: Mounting
Assembly instructions ECblue Mounting 4 Mounting General notes Attention! • Mounting is only to be undertaken by trained service personnel. The system manufacturer or the machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid standard and guidelines (EN ISO12100 / 13857). -
Page 12: Version With Separate Junction Box
Assembly instructions ECblue Mounting Version with separate junction box For products supplied by ZIEHL-ABEGG with a separate junction box, note the following information. 1 Separate junction box made of plastic or metal Lid screws Tightening torque: Plastic box 1.3 Nm/12 Lb In, metal box 2.6 Nm/23 Lb In... -
Page 13: Zaplus Fans
Assembly instructions ECblue Mounting Information • Pay attention to a sufficient screw-in length in the motor flange. • An excess screw length of max. 3 mm is permissible. • Every screwing case is different. The tightening torque adapted to it must be determined by the appropriate screw tests. -
Page 14: Mounting Of Centrifugal Fans Design Rg
Assembly instructions ECblue Mounting Information • Pay attention to a sufficient screw-in length in the motor flange. • An excess screw length of max. 3 mm is permissible. • Every screwing case is different. The tightening torque adapted to it must be determined by the appropriate screw tests. -
Page 15: Optimal Installation Distances According To For Rh../ Er../ Gr.. Fans
• The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. • Motors are not balanced as standard, a complete balancing with mounted fan impeller is necessary. -
Page 16: Electrical Installation
Assembly instructions ECblue Electrical installation Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: • During assembly of the fan impellers or other components, no inadmissible force may be applied to the motor bearing. -
Page 17: Version Without Connection Cables
Assembly instructions ECblue Electrical installation Version without connection cables 29.08.2013 v_anchluss_ecblue_B.vsd 1 Cover for terminal compartment 2 Cable glands (2 x M16x1.5) seal insert with two holes 5 mm for two cables applicable if necessary 3 Do not loosen the safety screws from the housing! -
Page 18: Version With Connection Cables
Assembly instructions ECblue Electrical installation Connection data of terminals Line, relay Brake control Terminal Stripping length 10 mm 10 mm Conductor cross-section rigid min. 0.2 mm 0.2 mm Conductor cross-section rigid max. 4 mm 1.5 mm Conductor cross-section flexible min. -
Page 19: Vversion With Connection Via M12 Connector
Assembly instructions ECblue Electrical installation Examples Connection Diagram Lead Color 0-10V / on field side Digital In according to local / national OC Out requirements Data + e.g. NEC / NFPA Data - GN or GNYE GNYE WH or GR... -
Page 20: Emc-Compatible Installation Of Control Lines
Assembly instructions ECblue Electrical installation Examples Pin assignment of plug connections 1 Mains voltage 2 Brake control EMC-compatible installation of control lines Pay attention to sufficient distance from powerlines and motor wires to prevent interferences. The control cable may not be longer than 30 m. Screened control cables must be used when the cable length is longer than 20 m. -
Page 21: Operating In It-System
Assembly instructions ECblue Electrical installation 5.6.4 Operating in IT-System Danger due to electric current • In the IT-System the neutral point of voltage supply is not grounded; in the case of a short-circuit between a phase (e.g. “L1”) and protective earth “PE” becomes the protective earth potential = phase. - Page 22 Assembly instructions ECblue Electrical installation Possibilities for speed setting • 0...10 V 0...100 % PWM Control via external setting signal • “E1” By external wiring with a resistor (499 Ω / 0,25 W) between the terminals “GND” 0...20 mA parallel to the input signal, activation with a signal is possible.
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Page 23: Voltage Supply "10 V Dc
Assembly instructions ECblue Electrical installation Factory setting: E1 min. = 5 %, E1 max. = 100 % 0.5...10 V 0...100 % speed setting I.e. the motor starts with 6 % of the rated speed at a setting signal of approx. 1 V. -
Page 24: Communication
Assembly instructions ECblue Electrical installation Information After switching on the line voltage, an initialisation time of a maximum 7.5 seconds is required for the device's electronics to be operational. Subsequently, a reliable status message will be possible. If no malfunction is detected, the relay will be energised after the initialisation time. - Page 25 Assembly instructions ECblue Electrical installation Information • Pay attention to sufficient distance from powerlines and motor wires (min. 20 cm). • Except the data link "A (D+)", "B (D-)" and "GND"- connection may no further cable cores of the data line be used.
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Page 26: Open-Collector Output "A1" (Status / Tacho)
Assembly instructions ECblue Electrical installation 5.15 Open-Collector output “A1” (status / tacho) Open-Collector pulse output for status display or speed display. Status display (function for factory setting) Depending on the operating state of the device, the output “A1” is switched to 200...300... -
Page 27: Commissioning
4. Check the system for resonances. If they lead to unacceptably high vibrations on the fan, the system must not be started up. 5. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694 Check the fan for mechanical vibrations after installation. -
Page 28: Operating Hand Held Terminal A-G-247Nw
Assembly instructions ECblue Operating hand held terminal A-G-247NW 7 Operating hand held terminal A-G-247NW Menu operation “Start” " Switch over between actual value* and with arrow key. “Start” " Switch over between and actual value* with key. * Actual value depending on device type: "Speed" / rpm, "Frequency" / Hz, "Modulation" / % “Start”... -
Page 29: Programming By Hand Held Terminal A-G-247Nw
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8 Programming by hand held terminal A-G-247NW Information The menu language can be set on the hand held terminal type A-G-247NW (see operating instruc- tions). The text in the graphic display (left column) is shown in the factory-set menu language English. -
Page 30: Menu Group Start
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Diagram setting signal and speed 100 % n-min 40 % n-max. = 100 % n-min 40 % n-max. = 90 % n-min 0 % n-max. = 100 % Analog In 1 0...10 V... -
Page 31: Menu Group Info
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Menu group Info Info Speed Motor speed Motor current Display of internal motor current (metering precision approx. +/-10 %) Brake control Display of modulation 0...100 % (metering precision approx. +/- 10 %) Motor input power Display of input power (metering precision approx. -
Page 32: Limit
8.5.3 LED Mode LED Mode Only for versions with integrated status LED! Function Setting Status LED in ECblue active i.e. operating conditions are indicated by flash code (factory setting). Status LED not active, i.e. always OFF. 8.5.4 PIN-Accesslevel PIN-Accesslevel The PIN-Accesslevel determines for which setting ranges a PIN must be entered. -
Page 33: Tacho Output F
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.5.5 Tacho output f Tacho out See the function description Electrical installation / Open-Collector output “A1” Function Setting A1 = Status output A1 = Tacho output (n = f x 60) 8.5.6... - Page 34 “0” (disconnected) and subsequently increased back to the default value. Bypass temperature management (operation at max. speed) To make the ECblue as durable as possible, the devices have active temperature management. The modulation is reduced when internal temperature limits are ex- ceeded.
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Page 35: Relay Outputs "K1
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.6.2 Relay outputs “K1” Function K1 Various functions can be allocated to the relay outputs “K1”. This is preset at the factory for fault indication. K1 Inverting For switching inversion to “ON” (switching behaviour dependent on assigned function). -
Page 36: Input "E1
4: Fault by E1 Fault ** (only ECblue) 5: Constant speed 1 by E1 Fault (only ECblue) 6: Fault constant speed 1 in case of E1 fault (only ECblue) * in this condition it is possible by digital input function 5, 6 or digital control function to change between the constant speeds (Holding register h4). -
Page 37: Networking Via Modbus
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.6.5 Networking via MODBUS It is possible to network several devices with each other. The device uses the MODBUS-RTU as the protocol for the RS-485 interface. Bus Address The device address is factory set to the highest available MODBUS address: 247. -
Page 38: Setting For Rampup Time And Rampdown Time
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Range1 min. Range1 max. Suppression2 Range2 min. Range2 max. Suppression3 Range3 max. Range3 max. 8.7.1 Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions. -
Page 39: Suppression Of Speeds
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 0 .. 100 % 09.05.2007 v_hochlaufzeit_ruecklaufzeit.vsd 1 external Signal 2 Setting 3 Rampup time 4 Rampdown time 8.7.2 Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. -
Page 40: Diagnostics Menu
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Diagnostics menu The diagnostics menu supplies information about the momentary operating condition of the device. Diagnostic IGBT temp. Display of the internal temperature of the power semiconductor. Inside Temp. Display of electronics internal temperature. -
Page 41: Display And Query Of Events And Malfunctions
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Display and query of events and malfunctions Events The event memory is read out after pressing the P key. Reading »»» Beispiel: keine vorliegenden Störungen Empty = no entry = no event in the memory... -
Page 42: Diagnostics / Faults
Assembly instructions ECblue Diagnostics / Faults 9 Diagnostics / Faults Trouble shooting Type of error Possible cause Remedial measures Fan does not run Mains voltage failure Check mains voltage (anymore) Failure of a phase Under - or overvoltage Shortcut earth... -
Page 43: Status Output With Flashing Code
Assembly instructions ECblue Diagnostics / Faults Status output with flashing code Status LED in the lid of the terminal compartment. Output A1 Status Out OC Electrical installation. 23.04.2012 v_flash_explain_1_x.VSD LED Code Relays K1* Cause Reaction of Controller Explanation Remedial measures... - Page 44 Assembly instructions ECblue Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Remedial measures Intermediate overvoltage If the DC-link voltage drops below the limit within 75 seconds, then the cotroller will If the DC-link voltage increases above a attempt to start.
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Page 45: Brake Function And Behaviour In Rotation By Air Current
Assembly instructions ECblue Diagnostics / Faults Brake function and behaviour in rotation by air current At applied line voltage, enable and a setting signal above "0", the speed control is active and the speed is stable even under load fluctuations. -
Page 46: Service Work
• Repair, e.g. by welding is prohibited! • Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • Please consult our service department with regard to changing the bearing as for all other damage (e.g. -
Page 47: Cleaning
Assembly instructions ECblue Service work 10.2 Cleaning Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration! Clean the fans`s flow area. Attention! • Do not use any aggressive, paint solvent cleaning agents when cleaning. -
Page 48: Enclosure
Assembly instructions ECblue Enclosure 11 Enclosure 11.1 Technical data Line voltage* 1 ~ 200...277 V, 50/60 Hz (see rating plate) 1 ~ 100...130 V, 50/60 Hz DC 110 V, voltage range 110...400 V (+/- 2 %) Maximal line fuse** 16 A Max. - Page 49 Assembly instructions ECblue Enclosure Harmonics current Active power factor adjustment for sinusoidal input current (PFC = Power - Factor - controller), harmonic current in accordance with EN 61000-3-2 are guaranteed. Contact rating of the internal relay “K1” AC 250 V 2 A Max.
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Page 50: Connection Diagram
Assembly instructions ECblue Enclosure 11.2 Connection diagram ECblue (_ _ _ _ _-_I_.B_._ _ _ _) (_ _ _ _ _-_I_.D_._ _ _ _) max. AC 250 V 2 A 10V GND E1 (D+) (D-) 10 k Signal 0...10 V... -
Page 51: Ec Declaration Of Incorporation
Assembly instructions ECblue Enclosure EC Declaration of Incorporation 11.3 - Translation - (english) ZA87-GB 2021/40 Index 011 as defined by the EC Machinery Directive 2006/42/EC, Annex II B The design of the partly completed machine: Axial fan DN.., FA.., FB.., FC.., FE.., FF.., FG.., FH.., FL.., FN.., FS.., FT.., FV.., VN.., VR.., ZC.., ZF.., ZG.., ZN..Centrifugal fan ER.., GR.., HR.., RA.., RD.., RE.., RF.., RG.., RH.., RK.., RM.., RR.., RZ..,... - Page 52 Assembly instructions ECblue Enclosure Start-up of this incomplete machine is prohibited until it is ensured that the machine in which it has been installed complies with the provisions of the EC Machinery Directive. Künzelsau, 05.10.2021 (location, date of issue) ZIEHL-ABEGG SE...
- Page 53 Assembly instructions ECblue Enclosure - Original - (english) UKCA Declaration of Incorporation 11.4 ZA87_UK-GB 2021/40 Index 001 as defined by the Supply of Machinery (Safety) Regulations 2008 No. 1597, PART 2 / Annex II B The design of the incomplete machine: Axial fan DN.., FA.., FB.., FC.., FE.., FF.., FG.., FH.., FL.., FN.., FS.., FT.., FV.., VN.., VR.., ZC.., ZF..,...
- Page 54 Assembly instructions ECblue Enclosure It is prohibited to commission this incomplete machine until it has been secured that the machine into which it was incorporated complies with the stipulations of the Machinery (Safety) Regulations. Künzelsau, 05.10.2021 (location, date of issue)
- Page 55 Assembly instructions ECblue 11.5 Index relay air current 3, 45 Relay output Assembly residual current protective device resonances Bearing rotor flange changing the bearing safety distances Conductor cross-section service life control cable setting signal cooling sound power levels speed characteristic...
- Page 56 Assembly instructions ECblue Index 11.6 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...
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