ZIEHL-ABEGG ZA top SM250.45B Original Operating Instructions
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ZIEHL-ABEGG ZA top SM250.45B Original Operating Instructions

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Summary of Contents for ZIEHL-ABEGG ZA top SM250.45B

  • Page 2: Table Of Contents

    Translation of the original operating instructions ZAtop SM250.45B Content General ..............Structure of the Quick Start Guide .
  • Page 3 Translation of the original operating instructions ZAtop SM250.45B Absolute encoder ........... . . 5.4.1 Cable length .
  • Page 4 Translation of the original operating instructions ZAtop SM250.45B 9.1.5 Brake ............9.1.5.1 Micro switch .

  • Page 5: General

    Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain copyright protected information.

  • Page 6: Pictographs

    Translation of the original operating instructions ZAtop SM250.45B Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Warning Risk of moderate or minor injury if the corresponding precautions are not taken!

  • Page 7: General Safety Instructions

    Translation of the original operating instructions ZAtop SM250.45B Safety instructions General safety instructions Danger! " " Rotation of the drive shaft induces a voltage, which is applied to the connection terminals. Danger! " " The elevator machine has attachment points: integrally cast eyelets or screwed-on eye bolts, eye plates or steel cable loops.

  • Page 8: Operator's Obligation Of Diligence

    Translation of the original operating instructions ZAtop SM250.45B Product overview Operator’s obligation of diligence The elevator machine has been designed and built after consideration of a risk analysis and after careful selection of the harmonised standards to be complied with as well as other technical specifica- tions.

  • Page 9: Rating Plate

    Imax - Acceleration current QR code Table 3-2 Transport • ZIEHL-ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon. " " Transport the elevator machine in the original packing. " "...

  • Page 10: Lifting

    - Turn motor shaft manually at least 3 turns in both directions to ensure even distribution of the bearing grease If you encounter any irregularities, please contact ZIEHL-ABEGG SE customer service. Disposal / Recycling Disposal must be carried out professionally and environmentally friendly in accordance with the legal stipulations.

  • Page 11: Mechanical Installation

    Translation of the original operating instructions ZAtop SM250.45B Mechanical installation 4 Mechanical installation General mounting advises Mounting, electrical connection and commissioning are only to be performed by trained service personnel. Adhere to all machinery-related requirements and specifications supplied by the system manufacturer or machine builder.

  • Page 12: Rope Pull

    Translation of the original operating instructions ZAtop SM250.45B Mechanical installation Rope pull With side interlocking support, rope pull may be carried out in all directions. Without side interlocking support, rope pull may only be carried out in vertical direction. The rope force direction resulting from rope pull must be observed. Figure 4-4-01 - Resulting rope force Figure 4-4-02 - Resulting rope force with lateral form lock support...

  • Page 13: Rope Guard Fastening In The Case Of A Traction Sheave Diameter Of 320 Mm

    Translation of the original operating instructions ZAtop SM250.45B Mechanical installation Rope guard adjustability The elevator machine is equipped with a fixed or adjustable rope guard depending on the angle of contact. Figure 4-5-02 - For wrap angle 180°. Figure 4-5-03 - Adjustability on both sides ± 5°. Normal wrap angles 175°...

  • Page 14: Rope Guard Fastening In The Case Of A Traction Sheave Diameter Of 400 Mm

    Translation of the original operating instructions ZAtop SM250.45B Mechanical installation 4.5.2 Rope guard fastening in the case of a traction sheave diameter of 400 mm For wrap angle 180°. Rope guard in the case of a traction sheave diameter of 400 mm "...

  • Page 15: Patent Situation

    However, you have a legal obligation to review the details of your elevator design in terms of the applicable patent law. In case of doubt, please contact ZIEHL-ABEGG SE for support. 5 Electrical installation...

  • Page 16: Emc Directive

    Compliance with the EMC directive 2014/30/EU only applies to this product if frequency inverters tested and recommended by ZIEHL-ABEGG SE are used and they are installed in line with the associated operating instructions and are EMC-compatible. If this product is improperly integrated into...

  • Page 17: Temperature Monitoring

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation Figure 5-3-5-01 (1) Frequency inverter (2) Motor temperature monitoring 5.3.6 Temperature monitoring The elevator machine is supplied with an EMC cable (1) gland. Motor cable with EMC-optimised screening Motor cable with pigtail Figure 5-3-6-01 Figure 5-3-6-03 The motor cable must be positioned so that the metal...

  • Page 18: Connection Diagram With Ptc Thermistor (Ptc)

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation 5.3.7.1 Connection diagram with PTC thermistor (PTC) Figure 5-3-7-1-01 (1) Shielding (2) 1 PTC thermistor per phase (3) Attention: Do not apply any voltage > 2.5 V! 5.3.7.2 Connection diagram with temperature sensor (PT100) Figure 5-3-7-2-01 (1) Shielding (2) red...

  • Page 19: Cable Length

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation 5.4.1 Cable length • Maximum line length: 25 m • Connection and extension cable: Available as an option • Connection and extension cable version: Shielded twisted pair cable S64- S64- ECN1313 ECN1313 Absolute encoder...

  • Page 20: Absolute Encoder Ae-S64-Bissc-05-Za/Ae-S64-Bissc-10-Za

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation 5.4.2.2 Absolute encoder AE-S64-BISSC-05-ZA/AE-S64-BISSC-10-ZA Jumper Function Designation D-SUB 15 pole DATA+ Data line for communication with the absolute encoder DATA- Data line inverse Voltage supply +5 V DC Power supply ground Analog track B (sine) CLOCK- Clock signal invers...

  • Page 21: Absolute Encoder Ae-S64-Sincos-07-Ae

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation 5.4.2.4 Absolute encoder AE-S64-SinCos-07-AE Wire-end sleeves Function Designation Grey Commutation signal (cosine) Pink Commutation signal inverse (inverse cosine) black Commutation signal (sine) Brown Voltage supply +5 V DC White Power supply ground Blue Analog track B (sine) Violet...

  • Page 22: Brake Control

    Bridge rectifier* * Bridge rectifier is not included in the scope of delivery, it is available as option from ZIEHL-ABEGG as article 00154988 To reduce noises during brake disconnect the brakes should be switched to the alternating current side (K4), while normal operation. The brakes are switched-off slower and thus quieter through the rectifier.

  • Page 23: Connection Diagram

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation • The brakes must be protected with varistors against overvoltage from switching operations. The varistor must lie directly on the coil or its connections. 5.5.6 Connection diagram Brake wiring diagram with micro switch Figure 5-5-6-01 (1) Brake release monitoring (2) Brake...

  • Page 24: Connection Diagram

    Translation of the original operating instructions ZAtop SM250.45B Electrical installation 5.6.1.2 Connection diagram Figure 5-6-1-2-01 (1) Thermal contact 5.6.2 Forced ventilation installation on top 5.6.2.1 Technical data Voltage 220 - 240 Frequency 50 / 60 [Hz] Power 2 x 20 / 19 Current 2 x 0.125 / 0.11 Table 5-6-2-1...

  • Page 25: Commissioning

    Be aware of the protection class specified on the name plate. " " Do not operate the elevator machine in an explosive atmosphere. " " For all usage conditions that differ from the order, please contact ZIEHL-ABEGG SE. First Start-up Before first-time start-up, check the following: " "...

  • Page 26: Pull Out Of Safety Gear

    The logic of the principle circuit diagram should be understood. Transferability to the relevant application must be verified and ZIEHL-ABEGG SE provides no guarantee of suitability. If the circuit is designed in accordance with the principle circuit diagram: "...

  • Page 27: Releasing Of The Brake With The Lever For Hand Release

    Translation of the original operating instructions ZAtop SM250.45B Commissioning To reduce the acceleration of the elevator, we recommend short-circuiting the motor windings for the evacuation. The short-circuit is generated by the motor contactors or an electronic circuit, as in the frequenzy inverter type ZAdyn 4C.

  • Page 28: Releasing The Brake With Electric Emergency Power Supply (Ups)

    (and transformer) Incorrect/faulty brake actuation Check brake actuation Brake coil defective Replace brake (special tool required. ZIEHL-ABEGG SE Contact customer serv- ice). Brake worn out Replace the brake rotors (Special tool re- quired! Contact the customer service of ZIEHL-ABEGG SE).

  • Page 29: Service And Maintenance

    Translation of the original operating instructions ZAtop SM250.45B Service and maintenance Fault Causes Remedial measures Brake release moni- Microswitch/inductive proximity switch de- Replace microswitch/inductive proximity toring does not fective switch switch Contacts dirty Switch micro switches with a higher contact current, at least 10 mA or change micro- switches Table 7...

  • Page 30: Checking The Air Gap

    Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and there fore can reduce functionality or safety of the elevator machine installation.

  • Page 31: Replace The Absolute Encoder

    Translation of the original operating instructions ZAtop SM250.45B Enclosure 8.3.1 Replace the absolute encoder The replacement of the absolute encoder is described in separate assembly instructions: Absolute encoder ECN1313 EnDat/ECN1313 SSI see A-TIA17_02-D/A-TIA17_02-GB Absolute encoder ERN1387 see A-TIA17_02-D/A-TIA17_02-GB Absolute encoder AE-S64-BISSC-05-ZA/AE-S64-BISSC-10-ZA see A-TIA18_03-D-GB Absolute encoder AE-S64-SinCos-07-AE see A-TIA20_13-D-GB...

  • Page 32: Protection Rating

    Translation of the original operating instructions ZAtop SM250.45B Enclosure 9.1.3 Protection rating Component Protection rating motor IP 21 Absolute encoder IP 40 Brake (electrical) IP 54 Brake (mechanical) IP 10 Complete elevator machine IP 21 Table 9-1-3 9.1.4 Ambient conditions The user must ensure that the specified ambient conditions are observed.

  • Page 33: Dimensions

    Translation of the original operating instructions ZAtop SM250.45B Enclosure Dimensions 9.2.1 Dimension sheet ZAtop SM250.45B with/without levers for hand release and with/without forced ventilation on top A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 33/84...
  • Page 34 Translation of the original operating instructions ZAtop SM250.45B Enclosure 9.2.2 Dimension sheet ZAtop SM250.45B with/without levers for hand release and with forced ventilation side B A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 34/84...

  • Page 35: Ec/Eu Declaration Of Conformity

    22 Cannot be set EC/EU declaration of conformity - Translation - (english) A-KON16_01-GB 2022/26 Index 004 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity. Product description: ZAtop Gearless elevator machine Type: SM160...
  • Page 36 The authorised representative for the assembly of the technical file is: Mr. André Lagies(see above for address). Künzelsau, 27.06.2022 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology Head of R&D Machines Drive Technology...

  • Page 37: Declaration Of Conformity

    Enclosure UK Declaration of conformity - Translation - (english) A-KON16_01-GB-UK 2022/26 Index 001 Manufacturer ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany This declaration of conformity is issued under the sole responsibility of the manufacturer. Product description ZAtop Gearless elevator machine Type SM160...
  • Page 38 The person authorised to compile the technical file is: Mr. André Lagies (see above for address). Künzelsau, 27.06.2022 (place and date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology Head of R&D Machines Drive Technology...

  • Page 39: Operating Instructions Brake

    Translation of the original operating instructions ZAtop SM250.45B Enclosure Operating instructions brake A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 39/84...
  • Page 40 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 40/84...
  • Page 41 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 41/84...
  • Page 42 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 42/84...
  • Page 43 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 43/84...
  • Page 44 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 44/84...
  • Page 45 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 45/84...
  • Page 46 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 46/84...
  • Page 47 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 47/84...
  • Page 48 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 48/84...
  • Page 49 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 49/84...
  • Page 50 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 50/84...
  • Page 51 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 51/84...
  • Page 52 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 52/84...
  • Page 53 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 53/84...
  • Page 54 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 54/84...
  • Page 55 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 55/84...
  • Page 56 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 56/84...
  • Page 57 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 57/84...

  • Page 58: Assembly And Adjustment Of The Release Monitor With Microswitch

    Translation of the original operating instructions ZAtop SM250.45B Enclosure 9.5.1 Assembly and adjustment of the release monitor with microswitch A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 58/84...
  • Page 59 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 59/84...

  • Page 60: Assembly And Adjustment Of The Release Monitor With Inductive Proximity Switch

    Translation of the original operating instructions ZAtop SM250.45B Enclosure 9.5.2 Assembly and adjustment of the release monitor with inductive proximity switch A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 60/84...
  • Page 61 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 61/84...
  • Page 62 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 62/84...
  • Page 63 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 63/84...

  • Page 64: Eu Declaration Of Conformity For Brake

    Translation of the original operating instructions ZAtop SM250.45B Enclosure EU Declaration of Conformity for Brake A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 64/84...

  • Page 65: Ukca-Declaration Of Conformity For Brake

    Translation of the original operating instructions ZAtop SM250.45B Enclosure UKCA-Declaration of Conformity for Brake A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 65/84...

  • Page 66: Eu Type Examination Certificate

    Translation of the original operating instructions ZAtop SM250.45B Enclosure EU Type Examination Certificate A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 66/84...
  • Page 67 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 67/84...
  • Page 68 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 68/84...
  • Page 69 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 69/84...
  • Page 70 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 70/84...
  • Page 71 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 71/84...

  • Page 72: Statement On Type Examination Certificates

    Translation of the original operating instructions ZAtop SM250.45B Enclosure 9.8.1 Statement on type examination certificates The rated brake torques can be found on the name plate. The switching times are assigned to the brake torque in the type examination certificate. Increases in the index (added with “/”) for a type examination certificate are only used for technical improvements and are approved by the authorised body with this condition.

  • Page 73: Type Examination Certificate

    Translation of the original operating instructions ZAtop SM250.45B Enclosure UK Type Examination Certificate A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 73/84...
  • Page 74 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 74/84...
  • Page 75 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 75/84...
  • Page 76 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 76/84...
  • Page 77 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 77/84...
  • Page 78 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 78/84...

  • Page 79: Calculation Of Tripping Speed

    15.41 6.70 7.71 Calculation proof 9.11 - Translation - (english) A-BN17_08-GB 1817 Index 002 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany Confirmation concerning the examination of traction sheave shaft calculation including shaft- hub-connections. Type of the gearless ZAtop SM250.45B maschine:...
  • Page 80 Translation of the original operating instructions ZAtop SM250.45B Enclosure Examination basis: DIN 743-1:2012-12 Calculation of load capacity of shafts and axles – Part 1: General DIN 743-2:2012-12 Calculation of load capacity of shafts and axles – Part 2: Theoretical stress concentration factors and fatigue notch factors DIN 743-3:2012-12 Calculation of load capacity of shafts and axles –...
  • Page 81 It should be noted that on the brake side only braking torque is applicable, because the calculation does not take into account the additional transverse forces due to the braking effect on the traction sheave shaft. Künzelsau, 24.04.2018 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Roland Hoppenstedt André Lagies Technical Director Drive Technology...
  • Page 82 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 82/84...
  • Page 83 Translation of the original operating instructions ZAtop SM250.45B Enclosure A-TBA17_04-GB 2023/28 Index 004 Part.-No. 01013409-GB (EU-BD 760/1) 83/84...
  • Page 84 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

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