Vega VEGAWAVE 62 Operating Instructions Manual

Vega VEGAWAVE 62 Operating Instructions Manual

Vibrating level switch with suspension cable for powders, two-wire 8/16 ma

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Operating Instructions
Vibrating level switch with suspension
cable for powders
VEGAWAVE 62
Two-wire 8/16 mA
Document ID: 32255

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Summary of Contents for Vega VEGAWAVE 62

  • Page 1 Operating Instructions Vibrating level switch with suspension cable for powders VEGAWAVE 62 Two-wire 8/16 mA Document ID: 32255...
  • Page 2: Table Of Contents

    Exchanging the electronics module ................27 How to proceed if a repair is necessary ................28 Dismount..........................30 Dismounting steps......................30 Disposal ......................... 30 Supplement ..........................31 Technical data ........................ 31 Dimensions ........................34 Industrial property rights ....................38 VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 3 Contents Trademark ........................38 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2018-11-22 VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 4: About This Document

    Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, tip, note This symbol indicates helpful additional information.
  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use The VEGAWAVE 62 is a sensor for point level detection. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
  • Page 6: Safety Label On The Instrument

    You can find the EU conformity declaration on our website under www.vega.com/downloads. SIL conformity VEGAWAVE 62 meets the requirements to the functional safety ac- cording to IEC 61508. Further information is available in the Safety Manual "VEGAWAVE series 60". Installation and operation in the USA and Canada This information is only valid for USA and Canada.
  • Page 7: Product Description

    – Safety Manual "Functional safety (SIL)" (optional) – Supplementary instructions manual "Plug connector for level sensors" (optional) – Ex-specific "Safety instructions" (with Ex versions) – If necessary, further certificates Constituent parts The VEGAWAVE 62 consists of the components: • Housing lid • Housing with electronics •...
  • Page 8: Principle Of Operation

    Principle of operation Application area VEGAWAVE 62 is a point level sensor with tuning fork for point level detection. It is designed for industrial use in all areas of process technology and is preferably used for bulk solids.
  • Page 9: Storage And Transport

    Technical data - Ambient conditions" • Relative humidity 20 … 85 % Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and approved equipment must be used for lifting and carrying. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 10: Mounting

    Make sure that the degree of contamination specified in chapter "Technical data" meets the existing ambient conditions. Fig. 2: Measures against moisture ingress Transport Do not hold VEGAWAVE 62 on the vibrating element. Especially with flange and tube versions, the sensor can be damaged by the weight of the instrument. Remove the protective cover just before mounting. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 11: Mounting Instructions

    The tuning fork must be mounted in a way that takes the arrangement of the filling and emptying apertures into account. To compensate measurement errors caused by the material cone in cylindrical vessels, the sensor must be mounted at a distance of d/10 from the vessel wall. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 12 4 Mounting Fig. 3: Filling and emptying centred Fig. 4: Filling in the centre, emptying laterally VEGAWAVE 62 Discharge opening Filling opening VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 13 Inflowing medium If VEGAWAVE 62 is mounted in the filling stream, unwanted false measurement signals can be generated. For this reason, mount VEGAWAVE 62 at a position in the vessel where no disturbances, e.g. from filling openings, agitators, etc., can occur. Fig. 5: Inflowing medium To make sure the tuning fork of VEGAWAVE 62 generates as little Product flow resistance as possible to product flow, mount the sensor so that the surfaces are parallel to the product movement.
  • Page 14 Marking with screwed version 2 Direction of flow Baffle protection against In applications such as grit chambers or settling basins for coarse falling rocks sediments, the vibrating element must be protected against damage with a suitable baffle. This baffle must be manufactured by you. > 125 mm (> 5") Fig. 7: Baffle for protection against mechanical damage VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 15: Connecting To Power Supply

    Voltage supply Connect the voltage supply according to the following diagrams. Take note of the general installation regulations. As a rule, connect VEGA- WAVE 62 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the instrument housing there is a ground terminal between the cable entries.
  • Page 16: Wiring Plan, Single Chamber Housing

    10. If necessary, carry out a fresh adjustment 11. Screw the housing lid back on The electrical connection is finished. Wiring plan, single chamber housing The following illustrations apply to the non-Ex as well as to the Ex-d version. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 17 "Technical data" in the "Supplement". The wiring example is applicable for all suitable signal conditioning instruments. If the mode switch of VEGAWAVE 62 is correctly set to "max.", the control lamp on VEGAWAVE 62 lights. • red - with submerged vibrating element •...
  • Page 18: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    Wiring plan - version IP 66/IP 68, 1 bar Wire assignment, con- nection cable Fig. 11: Wire assignment, connection cable Brown (+) and blue (-) to power supply or to the processing system Shielding VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 19: Setup

    Note: As a rule, always set the mode with mode switch (2) before starting the setup of VEGAWAVE 62 . If the instrument is used in conjunction with a signal conditioning instrument, always set the mode switch (2) on VEGAWAVE 62 to max. mode.
  • Page 20: Function Table

    (1) It is already preset and must only be modified in special cases. By default, the potentiometer of VEGAWAVE 62 is set to the right stop (> 0.02 g/cm³ or 0.0008 lbs/in³). In case of very light-weight solids, turn the potentiometer to the left stop (> 0.008 g/cm³ or 0.0003 lbs/ in³).
  • Page 21 The following table provides an overview of the switching conditions depending on the adjusted mode of the signal conditioning instru- ment and the level. Note: Keep in mind that the mode switch of VEGAWAVE 62 must be always set to "max.". Mode on the signal Level...
  • Page 22: Proof Test (Sil)

    3 Short interruption of the supply line to the sensor The recurring proof test according to IEC 61508 can be carried out through a short interruption (> 2 seconds) of the supply line to the sensor. This starts a test sequence. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 23 Push the test key for > 2 seconds with a suitable object (screwdriver, pen, etc.). When the VEGAWAVE 62 is connected to a processing system or an SPLC, you have to interrupt the connection cable to the sensor for > 2 seconds.
  • Page 24 2. Empty 8 mA energized currentless energized signal ±1.5 mA 1.5 s ±0.5 s 3. Full signal 16 mA currentless energized energized ±1.5 mA 1.5 s ±0.5 s Starting time of the voltage supply VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 25 Test assessment (SPLC) Test passed Status Current value Time False signal < 3.6 mA 1.5 s ±0.5 s Uncovered 8 mA ±1.5 mA 1.5 s ±0.5 s Covered 16 mA ±1.5 mA 1.5 s ±0.5 s VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 26: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred.
  • Page 27: Exchanging The Electronics Module

    Check the vibrating element and the sensor for buildup ement and remove the buildup if there is any. Wrong mode selected Set the mode switch on VEGAWAVE 62 to "max". Set the correct mode on the signal conditioning instrument (A: overfill protection; B: dry run protection). Signal lamp flashes red...
  • Page 28: How To Proceed If A Repair Is Necessary

    14. Check cable gland on tightness. The seal ring must completely encircle the cable. 15. Screw the housing lid back on The electronics exchange is now finished. How to proceed if a repair is necessary You can find an instrument return form as well as detailed informa- tion about the procedure in the download area of our homepage: www.vega.com. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 29 Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 30: Dismount

    Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 31: Supplement

    Ʋ Pipe thread, cylindrical (DIN 3852-A) G1½ Ʋ Pipe thread, conical (ASME B1.20.1) 1½ NPT Weight approx. Ʋ Instrument weight (depending on 0.8 … 4 kg (0.18 … 8.82 lbs) process fitting) Ʋ Suspension cable (-20 … +80 °C/- 165 g/m (1.77 oz/ft) 4 … +176 °F) VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 32 Process temperature with FEP suspen- -40 … +150 °C (-40 … +302 °F) sion cable Product density Ʋ Standard sensitivity > 0.02 g/cm³ (0.0007 lbs/in³) Ʋ High sensitivity > 0.008 g/cm³ (0.0003 lbs/in³) Granular size max. 10 mm (0.4 in) VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 33 A suitable cable is required for maintaining the protec- tion rating. Housing material Protection acc. to IEC 60529 Protection acc. to NEMA Plastic IP 66/IP 67 Type 4X Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 34: Dimensions

    Instruments with approvals can have different technical specifications depending on the version. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "Instrument search (serial number)" as well as in the general download area.
  • Page 35 (4.06") ø 77 mm ø 84 mm (3.03") (3.31") M20x1,5 M20x1,5 M20x1,5 Fig. 49: Housing versions with protection rating IP 66/IP 68 (1 bar) Stainless steel single chamber (precision casting) Aluminium - single chamber VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 36 9 Supplement G1½ ø 43 mm (1.69") ø 11 mm (0.43") ø 43 mm (1.69") Fig. 50: VEGAWAVE 62 with PUR suspension cable, threaded version G1½ (DIN ISO 228/1) Sensor length, see chapter "Technical data" VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 37 9 Supplement G1½ ø 43 mm (1.69") ø 10 mm (0.39") ø 43 mm (1.69") Fig. 51: VEGAWAVE 62 with FEP suspension cable, threaded version G1½ (DIN ISO 228/1) Sensor length, see chapter "Technical data" VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 38: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 39 Notes VEGAWAVE 62 • Two-wire 8/16 mA...
  • Page 40 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2018 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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