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OPERATION MANUAL
8017 Trotec Speedy 300 fiber
28/07/2015
Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support
1 / 54
tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:
techsupport@troteclaser.com

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Summary of Contents for Trotec Speedy 300 fiber

  • Page 1 OPERATION MANUAL 8017 Trotec Speedy 300 fiber 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 1 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 2 Trotec cannot be held responsible for any direct or indirect damages, which result from using or working with the products electric circuits or software described herein. The apparatus must be used only by trained and skilled personnel. Before use the manual should be read and followed carefully.
  • Page 3: Table Of Contents

    5.2.1 CLEANING THE LENS ........................42 5.2.2 CLEANING THE MIRRORS #2 AND #3 ..................... 44 5.3 Maintenance Plan ............................ 47 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 3 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 4 6.4 TRAINING SCHEDULE..........................51 6.5 Response Form ............................52 6.6 How to create a Service File ........................53 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 4 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 5: General

    Note or information on individual components of the device, that simplify the use or make it more understandable. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 5 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 6: Designated Use

    GENERAL 1.2 Designated Use The Trotec Speedy 300 fiber is used for marking on metals and plastics. Many metals and most plastics will show interaction with the laser beam. However, very clean metallic surfaces which are highly polished and pure could show NO reaction. This is due to too high reflectivity at 1064nm wavelength which is given especially for silver and copper.
  • Page 7: Technical Data / Device Specification

    CE compliant, FDA approved Interlock Duplicate interlock safety system SUBJECT TO CHANGE WITHOUT PRIOR NOTICE SEPTEMBER 2010 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 7 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 8: Manufacturer's Label

    It is recommended to enter data such as serial number and year of manufacture into the manufacturer's label above so that you always have this data at hand when required. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 8 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 9: Eu - Declaration Of Conformity

    Place, Date: Wels, 30.03.2011 Personal data of the signer Stephan FAZENY, Head of Research and Development Signature: 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 9 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 10: Safety

    8017 Trotec Speedy 300 fiber SAFETY SAFETY Please read this chapter before operating or servicing a Trotec Speedy 300 fiber laser system! 2.1 General Safety Information All personnel involved in installation, set-up, operation maintenance and repair of the machine, must have read and understood the Operation Manual and in particular the "Safety" section. The...
  • Page 11: Laser Safety Information

    To assess the potential dangers laser systems pose, they are classified into 5 safety classes: 1, 2, 3a, 3b and 4. Trotec Speedy 300 fiber is a device of class 2 (USA: Class II). This is guaranteed by the protective housing and the safety installations.
  • Page 12 To improve laser safety an optional “Laser Protection Cover” is available on request. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 12 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 13: Safety Precautions When Operating The Machine

    SAFETY 2.3 Safety Precautions when Operating the Machine In your Speedy 300 fiber, a closed safety system is integrated which immediately switches off the power to the laser tube when the protection cover is opened. Consequently an incomplete processing can occur if the cover is opened during operation. Therefore, first press the "PAUSE"...
  • Page 14: Warning And Information Labels

    If labels are lost or damaged, they must be replaced immediately. Visible from outside Visible when cover is opened / removed 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 14 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 15 8017 Trotec Speedy 300 fiber SAFETY 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 15 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 16: Before Operation

    BEFORE OPERATION 3.1 Unpacking You receive your Speedy 300 fiber packed in a cardboard box or wooden box, which contains the laser and additional accessories. The following steps give you an overview of the unpacking and assembly of the laser. Please follow these steps carefully.
  • Page 17: Contents Of Delivery

    6. Additional lenses (optional) 7. Air assist nozzles(s) 8. Focus tool(s) 9. Allen key set 1.5 - 10 mm 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 17 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 18: Location

    Try to place a working table or a place to put things next to it. This shall avoid, that the machine is misused as a table. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 18 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 19: Electrical - Requirements

    It is your responsibility to provide a suitable electrical supply. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 19 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 20: Exhaust System - Requirements

     1 free USB interface  Serial port RS232 for troCAM and/or i-Cut  CD drive  Mouse 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 20 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 21: Connections

    The main fuses (2) are located below the connection socket and are accessible from the exterior. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 21 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 22: Connecting The Computer

    Connect the laser (see Figure below) to a free serial interface (1) or USB port (2) on your computer. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 22 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 23: Connecting The Exhaust System

     Plug the ends of the exhaust duct into the allocated connection (2). The position of the connector depends on the type of exhaust system.  When using the Trotec exhaust system, also connect it with the cable included to the remote control connector of the laser (3).
  • Page 24: Operation

    9 X-axis 20 PC connection cable (USB/Serial) 10 Ruler 21 Fuse(s) 11 Working table 22 Manufacturers label 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 24 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 25 Connection Socket for Rotary Attachment Connector for the rotary attachment (option). Supplies the rotary attachment with the required electric signals. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 25 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 26 The Keypad contains multiple buttons and displays for controlling the device. See section 4.3 Keypad for further information. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 26 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 27 PC connection cable (USB/Serial) Fuse(s) Manufacturer's Label Shows important data of the machine like serial number or manufacturing date. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 27 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 28: Power Switch (On / Off)

    (9). When switching off the mains supply, all processing data is lost. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 28 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 29: Keypad

    An automatic move of the Z- axis can be stopped by pressing of the positioning keys (1 or 2). 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 29 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 30 After completing the process, the exhaust system can only be switched off after some seconds (follow-up time). 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 30 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 31 Laser beam is being emitted Cover open during switch-on process, green/red flashing alternately simultaneously acoustic signal - no referencing 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 31 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 32: First Steps

    For optimal processing the surface of the material that you want to process, must be adjusted to this point. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 32 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 33 Now the lens is focused onto the surface of the material. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 33 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 34 (If you don’t have the autofocus-option, the table will go down to Z = 0). 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 34 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 35: Produce The First Samples

    With the positioning keys the lens is positioned over the material. You focus with the help of the focus tool or by auto focus (see page 32 ongoing). 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 35 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 36 After the material, the working direction, the orientation of the work piece and the orientation of the plate have been specified in the Trotec JobControl under "Plate, Setup Plate", the job can be positioned on the plate with a double-click. If necessary, the job can be positioned at any position on the plate by dragging with the mouse.
  • Page 37: Rotary Attachment

    Move the working table to the lower position switch off the laser and open the top lid. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 37 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 38 Connect the rotary attachment via the control cable with the connector of the motion system. The connector is located inside the left front of the interior. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 38 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 39 Now switch on the laser and wait until the referencing is finished. Position the working head over the object at the position, where you want to process. Now focus 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 39 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 40 Establish the connection to the laser. Switch on the exhaust system (only necessary if you do not use an original Trotec exhaust system). Activate the START button in the Engraver Control of the JobControl and start the engraving process.
  • Page 41: Maintenance

    5. You can clean the viewing window with a cotton cloth. Do not use paper towels as they could scratch the acrylic. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 41 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 42: Cleaning The Optical Parts

    5. Check the surface and if necessary clean the lens with the lens cleaning liquid and lens tissue. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 42 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 43 11. Fix the lens holder carefully with the fixing ring. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 43 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 44: Cleaning The Mirrors #2 And #3

    Make sure that you do not touch the mirror surface with your fingers as this reduces the mirror's working life significantly. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 44 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 45 Pay attention that the mirror doesn't grind over the mirror holder, as it can be scratched very easily. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 45 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 46 6. Re-insert the mirror into the mirror holder by setting it straight onto the holder and tightening the knurled screws. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 46 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 47: Maintenance Plan

    For detailed information on the maintenance activities on exhaust systems please refer to the respective manual. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 47 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 48: Additional Information

    Bear in mind that those defects are NOT warranted. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 48 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 49: Tips For Troubleshooting

     Check whether the sorting function "Kind" and "Resolution" are activated in the waiting list.  Make sure that the directory "Spool" has been created in the directory of JobControl (”Trotec”) and that the correct path to this directory has been set under "Options" in the "Settings" menu. ...
  • Page 50: Acceptance Report

    City, Date Company stamp / Signature 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 50 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 51: Training Schedule

    - Operation Manual and its depository for inspection - Cleaning and Maintenance ..........................Signature of Trainer Signature of Trainee 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 51 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
  • Page 52: Response Form

    What was tried to solve the problem? Please send the information to your sales representative or to techsupport@troteclaser.com. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 52 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 53: How To Create A Service File

    5. The window "Save Service File to" shows up. Please select a directory to save the file and click on „Save“. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 53 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
  • Page 54 8. Please send the Service File together with a picture of the bad result and detailed description to your sales representative or to techsupport@troteclaser.com. 28/07/2015 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 54 / 54 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...

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