Trotec Speedy 360 flexx Operating Manual

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Speedy 360 flexx
Speedy 360 flexx
Operating manual
Operating manual
8032
8032
OM 8032_4.3_EN (07/2019)
OM 8032_4.3_EN (07/2019)
ENGLISH (Translation)
ENGLISH (Translation)

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Summary of Contents for Trotec Speedy 360 flexx

  • Page 1 Speedy 360 flexx Speedy 360 flexx Operating manual Operating manual 8032 8032 OM 8032_4.3_EN (07/2019) OM 8032_4.3_EN (07/2019) ENGLISH (Translation) ENGLISH (Translation)
  • Page 2 Trotec Laser GmbH Trotec Laser Pty Ltd Trotec Laser België Trotec Laser Belgique +43 7242 239-7070 +61 26413-5904 +31 850 70 51 55 service-at@troteclaser.com service@troteclaser.com.au support@troteclaser.nl Trotec Laser Canada Trotec Laser AG Trotec Laser GmbH +1 800 663 1149-902 +41 32387-1611 +86 189 500 735 62 techsupport@troteclaser.ca...
  • Page 3 Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria Invoice Address: Linzerstraße 156 4600 Wels, Austria Tel.: +43 7242 239-0 General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com www.troteclaser.com...
  • Page 4 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH.
  • Page 5: Table Of Contents

    Content Content General Information....................8 Information about this manual....................8 1.1.1 Storage of the manual......................8 1.1.2 Complementary documentation....................8 Explanation of symbols......................9 Liability and warranty......................10 Scope of delivery (standard configuration)................11 Type plate..........................12 Safety......................... 13 General safety notes......................13 2.1.1 Intended use......................... 13 2.1.2 Improper use.........................14 2.1.3...
  • Page 6 Relocation of the machine....................52 Setup and installation....................53 For your safety........................53 Temperature and humidity....................53 Space requirements......................54 Setup............................54 Connections........................... 55 6.5.1 Mains connection........................56 6.5.2 Connection the PC....................... 56 Connection of additional components................57 6.6.1 Connecting an exhaust system from Trotec................ 57...
  • Page 7 Content Operation........................58 Before commissioning......................58 Software..........................58 Power On/Off......................... 58 Control panel......................... 61 7.4.1 Keypad..........................61 Lense placement........................67 Switch laser source manually....................68 Focusing methods........................ 69 7.7.1 Focus tool..........................70 7.7.2 Sonar Technology ......................72 7.7.3 Software focus........................73 7.7.4 Light barrier focus.........................74 Rotary attachment (option)....................
  • Page 8: General Information

    This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the machine and be accessible at all times. 1.1.2 Complementary documentation Complementary documentation can be found on the supplied DVD. Software manual Trotec Laser GmbH JobControl®...
  • Page 9: Explanation Of Symbols

    General Information Explanation of symbols Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to property by acting with extreme caution. Danger This symbol indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 10: Liability And Warranty

    Nonobservance of the operation, maintenance and service instructions described within this manual absolves Trotec Laser GmbH from any liability in case of a defect. Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non- original parts and accessories.
  • Page 11: Scope Of Delivery (Standard Configuration)

    General Information Scope of delivery (standard configuration) 1. Laser machine 2. DVD (with laser software, printer driver and operating manual) 3. Focusing tool(s) (according to lens order) 4. Cleaning kit for optics 5. Nozzles (2 pcs.: ø3 and ø7) 6. Lens: 2.0'' (CO ), 3.2'' (fiber), 2.85"...
  • Page 12: Type Plate

    General Information Type plate The type plate with the CE mark is located on the rear of the machine. Enter the serial number, model and year of manufacture into your manual and always refer to them when contacting us for enquiries, troubleshooting or ordering of replacement parts. Serial number: Model: Year of manufacture:...
  • Page 13: Safety

    Operate the machine only in technically flawless condition and when it fully complies with the EC Machinery Directive. For material details see chapter "Materials" or contact your local Trotec representative, or our Technical Support. The intended use of this machine also includes that all personnel involved in installation, set-up, operation maintenance and repair of the machine must have read and understood the operating manual and in particular the “Safety”...
  • Page 14: Improper Use

    Use of the machine for any purposes other than those intended or described in the present manual is regarded as improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage caused by improper use. The risks in case of improper use are exclusively borne by the user.
  • Page 15: Applicable Safety Regulations

    The service operation is therefore declared as laser class 4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 2.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: Guidelines/Regulations 2006/42/EC...
  • Page 16 Therefore, always observe the directives as well as the regulations of the institutions for statutory accident insurance association applicable to you. The operator is responsible for fulfilling all safety requirements, as Trotec Laser GmbH has no influence on the proper use of the machine.
  • Page 17: Laser Safety

    Safety Laser safety 2.2.1 Laser classification The laser safety class indicates the risk potential from accessible laser radiation. The laser system is a Class 2 (US: Class II) laser marking system as per IEC 60825-1 "Safety of Laser Products". Warning Laser Laser radiation of Class 2 (US: class II) For Class 2 (US: class II) laser is short term exposure (up to 0.25 seconds) harmless to the eyes and can therefore be operated without additional protective measures.
  • Page 18: Areas Of Responsibility

    Safety Areas of responsibility 2.3.1 Responsibilities of the operating company The operator has the following responsibilities: It is the responsibility of the operator to comply with the national official and statutory regulations for the • operation of a class 4 (US: class IV) laser system or laser system with a build in laser source of class 4 (US: class IV).
  • Page 19: Responsibilities Of The Operating Personnel

    Always keep clean the machine and its components such as lens and mirrors. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH. Requirements for operating an service personnel The requirements for the operating and service personnel are: The personnel must have read and understood this manual and in particular the "Safety"...
  • Page 20: Machine Identification (Warning And Safety Stickers)

    If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details.
  • Page 21: Safety Devices

    Safety and protection devices must be fully functional at all times. – In case of assumed or presumed damage of safety devices, disconnect the machine from the mains. – Damaged safety and protection devices need to be replaced by a Trotec technician immediately.
  • Page 22: Technical Protective Measures

    Safety The machine is equipped with following safety devices: No. Description No. Description Main switch Interlock safety switch Emergency stop button (only with temperature Side panel right (with interlock safety switch) sensor option) Temperature sensor reset button (only with Side panel left (with interlock safety switch) temperature sensor option) Key switch Acrylic top lid...
  • Page 23: Temperature Sensor

    Safety 2.7.3 Temperature sensor The temperature sensors ensure reliable temperature monitoring of the interior of the machine and are available as additional option. If a preset temperature value is exceeded, an acoustic alarm continuously sounds to warn the operator of abnormal temperature trends during processing.
  • Page 24: Emergency Stop Button

    Safety 2.7.4 Emergency stop button The Emergency stop button, which is located above the operation panel, is present only if the machine is equipped with an optional temperature sensor. When pressing an Emergency stop button, the electric circuit immediately shuts off. The laser beam is interrupted, and all movements are stopped.
  • Page 25: In Case Of Safety Device Malfunction

    Safety 2.7.8 In case of safety device malfunction Actual or presumed damage to the safety devices can cause injury or damage. Following measures must be carried out. 1. Press the emergency stop button. 2. Disconnect the machine from the mains. 3.
  • Page 26: Gases, Fumes And Dust

    Safety 2.8.2 Gases, fumes and dust Depending on the materials being processed and the parameters selected, laser processing may generate gases, fumes, aerosols or dust. Depending on the material, such by-products may be toxic. In individual cases, the reaction products may be electrically conductive dusts. If these enter electric systems, short- circuiting with personal injury and property damage may occur.
  • Page 27: Reflection Through Materials

    Safety 2.8.3 Reflection through materials Warning Danger from laser beam. Invisible laser radiation of reflecting materials can cause serious injury or material damage. – Only material according to the intended use of the machine may be used. – Do not use material with high reflecting surfaces such as aluminum, chromium, precious metals, metal foils, stainless steel, brass, copper and titanium.
  • Page 28: Information About Damaged Optics

    Safety 2.8.4 Information about damaged optics Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. –...
  • Page 29: Protective Measures For Damaged Optics

    Safety 2.8.5 Protective measures for damaged optics Protective measures in case of thermal decomposition and scratched or broken lenses For disposal use a protective mask or respiratory filter to prevent inhalation or ingestion of thorium. • Wash hands thoroughly after contact with a scratched coating. •...
  • Page 30: In Case Of Emergency

    • endangering yourself. Notice After a deletion, Trotec Technical Support must be involved before the system is put back into operation. In case of accident, First Aid If due to laser irradiation eye injury has occurred (upon exceedance of the maximum allowable irradiation •...
  • Page 31: Technical Data

    Technical Data Technical Data The technical data sheet can be found in the appendix of this manual. Dimensions and weight Description Dimension Length 1221 mm (48 inch) Width 830 mm (32.67 inch) / 790* mm (32.8 inch)* Height, closed with base frame 1055 mm (41.55 inch) Height, open 1750 mm (68.89 inch)
  • Page 32: Electrical Requirements Of The Machine

    Technical Data Electrical requirements of the machine Laser power 35–50 W (CO 55–80 W (CO 85–100 W 105–120 W 10-50 W (fiber) 10-50 W (fiber) 10-50 W 10-50 W (fiber) (fiber) Voltage 230VAC 115VAC 230VAC 115VAC 230VAC 230VAC Fuse 16AT 10AT 16AT 12AT...
  • Page 33: Exhaust System Requirements

    The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the working table installed in the machine.
  • Page 34 Technical Data Notice – Connection has to be carried out by our Technical Support. – Observe instructions for operation and maintenance according to the operating manual of the exhaust system. Technical data of the corresponding exhaust systems: Exhaust system Hose connection ø [mm] Volume flow [m³/h] Pressure[Pa] (inside diameter)
  • Page 35: Computer Requirements

    Technical Data Notice The exhaust power available for the application will be reduced by e. g. bends, small hose diameters and long hoses. You should therefore note the following: – Avoid bends. – Keep hose as short as possible. – Use hose diameters as large as possible.
  • Page 36: Materials

    Technical Data Materials List of material Material EN Material DE Cutting Engraving Marking Fiber Flexx Fiber Flexx Fiber Flexx Metal Aluminum Aluminium ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Aluminum, Aluminium, anodized eloxiert ✓ ✓ ✓ ✓ Chromium Chromium Verchromte Oberflächen...
  • Page 37 Technical Data Plastic ✓ ✓ ✓ ✓ ✓ ✓ Acrylonitrile Acrylnitril- butadiene styrene ButadienStyrol- (ABS) Copolymer (ABS) ✓ ✓ ✓ ✓ ✓ ✓ Acrylic/PMMA, Acryl(PMMA), i.e. Plexiglas® z.B. Plexiglas® ✓ ✓ ✓ ✓ ✓ ✓ Rubber Gummi (Stempelgummi) ✓ ✓ ✓...
  • Page 38 Technical Data Miscellanious ✓ ✓ ✓ ✓ Wood Holz ✓ ✓ ✓ ✓ Mirror Spiegel Stone Stein ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Paper (white) Papier (weiß) ✓ ✓ ✓ ✓ ✓ ✓ ✓ Paper (colored) Papier (farbig) ✓...
  • Page 39 You have additions for further materials for us or in your opinion a material was not listed. We recommend performing a material processing test with the above mentioned material, using the appropriate configuration. Trotec Laser GmbH assumes no responsibility for any consequences of laser processing in any application, especially with medical or pharmaceutical applications.
  • Page 40: Machine Overview

    Machine overview Machine overview General overview Description Description Acrylic top lid Side panel left Service plug connector Cover for laser source and power supplies Laser head Connector for exhaust tube Interlock safety switch USB port for PC Connector for rotary attachment RS-232 port for PC X-axis Connectors for exhaust cable...
  • Page 41: Front Door

    Machine overview Front door Loading and unloading of heavy and bulky parts or replacement of the table is very comfortable thanks to the front door that can be opened to up to 180°. Notice The door is interlocked, therefore it must be closed before any laser operation is possible.
  • Page 42 Machine overview Vacuum table The vacuum table fixates various materials to the working table using vacuum. This ensures correct focusing over the entire surface, leading to better engraving results. In addition, it reduces the handling effort associated with mechanical mounting. The vacuum table is the ideal table for thin and lightweight materials, such as paper, foils and films, that generally do not rest flatly on the surface.
  • Page 43: Additional Tabletops

    Machine overview Aluminum cutting grid table This robust cutting table offers excellent stability and is particularly suitable for cutting tasks with parts smaller than 100 mm, as these remain in a flat position after the cutting Acrylic cutting grid table The special acrylic cutting grid table prevents reflection during cutting.
  • Page 44: Table Placement

    Machine overview 4.3.2 Table placement 1. Place a suitable table on the multifunctional base frame. 2. Fixate the table by pressing the push buttons. Notice All table variants rest on the base frame. However the ferromagnetic engraving table may also be placed directly on the mounting frame without the base frame.
  • Page 45: Lens(Es)

    Machine overview Lens(es) Fiber Flexx 1.5'' red 3.2'' green 2.85'' gold Part number: Part number: (standard) 85973 1380 Part number: 9567 2.0'' black 5.0'' light blue Part number: (standard) 37781 Part number: 85974 2.0'' CL brown Part number: 95909 2.5'' silver Part number: 85975 4.0'' blue...
  • Page 46: Nozzles

    Machine overview Nozzles Ø 3 Short nozzle with small hole. Ø 7 Short nozzle with big hole.
  • Page 47: Transport

    Transport Transport Safety notes Warning Risk of injury There is risk of injury from falling parts during transport, loading and unloading of the machine. – Follow the safety notes. Observe the safety notes to avoid damage to the machine from improper handling during transport: Always move the machine with utmost care and attention.
  • Page 48 Transport Observe the packaging symbols: Note the shockwatch sign:...
  • Page 49: Temperature And Humidity

    Transport Temperature and humidity Transport conditions Transport temperature (ambiente temperature): -10 °C to +40 °C Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. • Storage conditions Storage temperature (ambiente temperature): +0 °C bis +30 °C Relative humidity: Maximum 60%, non-condensing Avoid high temperature fluctuations.
  • Page 50: Transport Inspection And Reporting Of Defects

    Transport Transport inspection and reporting of defects Immediately after receipt inspect the delivery to ensure that it is complete and has not suffered any • damage. If any transport damage is visible, do not accept the delivery, or accept it only with reservation. •...
  • Page 51: Unpacking The Machine

    Transport Unpacking the machine Only trained and authorized personnel are permitted to transport and unpack the machine. To avoid falling off of any wooden parts or tipping of the machine, be very careful when opening the transport case. Notice Keep the original packaging case, in case of machine needs to be transported or relocate. Dispose all waste according to the applicable waste disposal law.
  • Page 52: Relocation Of The Machine

    Transport Relocation of the machine Steps: 1. Switch off the machine. 2. Disconnect the power cable. 3. Remove the exhaust system. 4. Reposition the machine (e.g. with auxiliary equipment if necessary) and place it on a level, clean floor. 5. Adjust the machine. 6.
  • Page 53: Setup And Installation

    Setup and installation Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions Operating temperature (ambiente temperature): +15 °C to +25 °C Relative humidity: 45-65%, non-condensing If the system has been exposed to large temperature fluctuations, it must first be brought back to room •...
  • Page 54: Space Requirements

    Setup and installation Space requirements Ensure there is shielding or sufficient clearance to or from the wall and neighboring objects. Setup Observe the following steps: 1. Transport the machine to the installation location according to the specifications stated in the chapter “Transport”.
  • Page 55: Connections

    Setup and installation Connections Caution Install the connections exactly in the order described, otherwise electrostatic charging can damage your computer and/or the electronics of the laser system. Description Description USB port for PC Mains connection RS-232 port for PC Fuse Connector for exhaust connection JobControl®...
  • Page 56: Mains Connection

    Setup and installation 6.5.1 Mains connection Connect the end of the mains connection cable to the main connection socket. • Warning Current Wrong voltage can cause damage to the machine. Do not operate the machine, if the mains voltage does not match the voltage required by the exhaust system, as this may cause damage to the machine.
  • Page 57: Connection Of Additional Components

    Make sure that the mains voltage matches the voltage required by the exhaust system. Connecting: 1. When using an original Trotec exhaust system, also connect this, using the exhaust connection cable included, to the exhaust cable connection on the laser.
  • Page 58: Operation

    Operation Operation Warning Personal injury or damage to property due to improper operation. Improper operation can lead to serious personal injury or damage to property. – Work on the laser machine may only be carried out by authorized and instructed personnel familiar with the operation of the machine, observing all safety regulations.
  • Page 59 Operation Maschine einschalten: 1. Switch on the main power supply using the main switch on the rear of the machine. 2. Turn the key switch to the right and hold it against the spring force. 3. As soon as the machine starts, release the key switch.
  • Page 60 Operation Maschine ausschalten: 1. Turn the key switch to the left. 2. Use the main switch at the rear of the machine to turn off the main power. Notice By switching off the mains, all processing data are lost.
  • Page 61: Control Panel

    Operation Control panel The control panel is the whole unit of the machine control. The keypad is a part of the control panel. 7.4.1 Keypad...
  • Page 62 Operation 7.4.1.1 Description Image Button Description Status indicator LED On: The machine is processing or receiving data. Standby-button LED On: Standby-mode Press this button to switch to the Standby-mode. • Press the Standby-button while the working table is moving • up or down (e.g.
  • Page 63 Operation Image Button Description Working table control button Press one of these buttons to manually move the working • table up or down (travel distance in Z-direction). Press the Shift-button together with the Up-button. The • activation of the automatic focusing starts and the working table is moving automatically upwards.
  • Page 64 Operation Image Button Description Status LEDs Meaning of the LEDs: Description Green, flashing slowly (0.5 All covers are closed. Machine is ready. Green, flashing fast (2 Hz) Minimum one cover is open. Blue + Green, permanent Data available. Pause-mode active. Green, permanent Job is running.
  • Page 65 Operation 7.4.1.2 Shortcuts Image Button Description Shift-button + Exhaust-button Air assist On/Off. Shift-button + Laser head control Laser head moves fast to corresponding end position button X/Y (X- or Y-position). Shift-button + Standby-button Keypad locked/unlocked. Shift-button + Working table Working table is moving automatically upwards and control button Z the activation of the automatic focusing starts.
  • Page 66 Operation Image Button Description Laser head control button X/Y Laser head moves diagonal to the according direction. Supplementary information: Press the shortcut below to switch on/off the LED interior lighting. Image Button Description Shift-button+ Stop-button LED interior lighting On/Off.
  • Page 67: Lense Placement

    Operation Lense placement 1. Loosen lens by turning the clamping ring inwards. 2. Remove lens. 3. Check the lens for damage. 4. If necessary, clean both sides of the lens with cleaning liquid and cleaning tissue. 5. Insert the lens with the lettering facing up, either above or below the clamping ring depending on the lens type.
  • Page 68: Switch Laser Source Manually

    Operation Switch laser source manually Notice Only possible for flexx laser systems. Switching between CO laser source and fiber laser source is done either manually by pressing a shortcut on the control panel, or by making settings in JobControl®. Procedure for manual switching between CO laser source and fiber laser source: 1) After referencing the machine, 2a) Selection: CO...
  • Page 69: Focusing Methods

    Operation Focusing methods Precise laser engraving depends on several factors. Apart from the right choice of lens, working tables and a corresponding exhaust system, correct focusing plays a key role. The correct setting of the focus, which means the right distance between the laser head and the material to be engraved, is crucial for a perfect application result.
  • Page 70: Focus Tool

    Operation 7.7.1 Focus tool 1. Move the processing head over the material to be engraved by means of the Laser head control button X/ Y (2) on the keypad. 2. Hang the focus tool (3) on the allocated space on the laser head so that the focus tool can move unhindered.
  • Page 71 Operation Note when focusing using a focus tool, the standard focus tool supplied with a flexx lens is always adjusted for a fiber laser source. Therefore it must only be used in conjunction with a fiber laser source. Having a machine with a CO laser source use the software focus via JobControl®.
  • Page 72 Operation 7.7.2 Sonar Technology Caution If the ultrasonic sensor is heavily soiled, the laser head may be damaged if it therefore hits the material or the worktable. 1. Make sure that the ultrasonic sensor is clean. 2. Select the lens type in the menu bar of JobControl®. 3.
  • Page 73: Software Focus

    Operation 7.7.3 Software focus The following values must be entered in JobControl®: Table type • Lens type • Material thickness (exact measurement) • Material process type • Caution The values entered must match the material, table and lens in the machine in order to avoid a head crash.
  • Page 74: Light Barrier Focus

    Operation Notice Using a flexx lens the focus point differs depending on the laser source. When carrying out a software focus, JobControl® is going to switch to the right laser source and adjusts the focus point difference automatically as soon the lens type and processing type per laser source get entered into the material database in JobControl®.
  • Page 75: Rotary Attachment (Option)

    Operation Rotary attachment (option) The Rotary attachment is used to engrave cylindrical workpieces. Upon selection of the option "Rotary attachment" in the JobControl® software and entering the diameter of the object to be engraved, the image size will automatically be automatically adjusted to the diameter of the workpiece to be processed. Caution Damage to electronics.
  • Page 76: Mounting The Work Piece In The Rotary Attachment

    Operation 7.8.2 Mounting the work piece in the rotary attachment 1. Measure the diameter of the workpiece. 2. Adjust the height and angle of the system by loosening and fixing the levers. Figure 3: Levers for fixation of height and angle 3.
  • Page 77: Engraving Process

    Operation 7.8.3 Engraving process 1. Create a graphic with the help of the graphics software. Select the printer driver and rotary attachment, and enter the diameter of the workpiece. 2. Perform the settings for size and orientation in the JobControl® menu "Plate" > "Setup Plate" and choose - if necessary - the engraving material.
  • Page 78: Maintenance

    Maintenance Maintenance Safety notes Danger Improper maintenance can cause serious injury or damage. Maintenance may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety notes. Danger Risk of fire or explosion.
  • Page 79: Maintenance Schedule

    Maintenance Maintenance schedule System Components Daily Weekly Half-yearly Yearly Lens, ✓✓ mirror #4 ✓✓ Mirror #2 and mirror #3 Ultrasonic sensor ✓✓ (option) ✓✓ Working table and rulers. Vent slots of exhaust box. ✓✓ (inside the machine) Entire working area. ✓...
  • Page 80: Cleaning

    Maintenance Cleaning 8.3.1 Machine 1. Move the working table into a position in which it is easiest for you to clean the surface with a window cleaning agent and paper towels. 2. Switch off and disconnect the machine from the mains. 3.
  • Page 81: Exhaust Box

    Maintenance 8.3.2 Exhaust box When cleaning the machine, also clean the outside and inside of the exhaust box as well. 1. Remove the fixation screws of the exhaust box (8 screws). 2. Unscrew and remove and clean the guide plate inside the machine (3 screws).
  • Page 82: Optics In General

    Maintenance 8.3.3 Optics in general Trotec Laser GmbH recommends to use the cleaning set enclosed. Alternatively, use high-quality cotton swabs together with the provided cleaning liquid. Notice The following cleaning products are available as accessory parts: – Lens cleaning cloth (Part number 69249) –...
  • Page 83 4. Now carefully insert the lens with the lens holder into the laser head and fixate the clamping ring. Notice Trotec Laser GmbH recommends to use the following cleaning products, which are available as accessory parts: Lens cleaning cloth (part number 69249) and lens cleaning liquid (part number 69248).
  • Page 84: Mirror

    Maintenance 8.3.5 Mirror Caution Make sure that you do not touch the mirror with your fingers, since this would greatly reduce the service life of the mirror. Do not touch the mirror with your fingers or with tools, and never use a cleaning tissue twice, as the surface could easily be scratched.
  • Page 85: Ultrasonic Sensor (Option Sonar Technology Tm )

    Maintenance Reinigung der Spiegel #2 und #3 1. For cleaning of mirrors #2 and #3, you must first remove the right maintenance panel. 2. Do not remove the mirror #2. It must remain in the machine for cleaning. 3. The mirror #3 is attached by means of two Allen screws (1), which are located on the mirror holder.
  • Page 86: Troubleshooting

    Troubleshooting Troubleshooting This chapter should enable the maintenance personnel to identify and resolve operational faults based on error messages and symptoms. Warning Risk of fire from incorrect parameter settings. Laser operation with incorrect parameter settings such as power settings, speed or frequency can result in flame formation.
  • Page 87 Troubleshooting Problem Possible cause Remedy Fine details on stamps are Too steep shoulders. Choose other shoulder or edit • • engraved too thinly. (flat/medium/steep): Options/ Process Options/Stamp. The size to be engraved or Raster correction ON in Switch off raster correction •...
  • Page 88: How To Create A Service File

    Troubleshooting 9.1.1 How to create a service file 1. Start the software JobControl®. 2. Position the job on the plate. 3. Run the job. 4. Go to "Settings" and select "Create Service file". 5. The window "Save Service File to” shows up. Select a directory to save the file into and click on "Save”.
  • Page 89: Contact Details

    Contact details Contact details Technical Support In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem.
  • Page 90: Disassembly

    Disassembly Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Current Electric current. The machine must be disconnected from the main power supply. Notice –...
  • Page 91: Disposal

    Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. Use suitable tools if you have to dissemble the machine. All parts need to be sorted into the individual material types and be disposed of according to the regional directives on electronic and electric waste disposal.
  • Page 92: Appendix

    Appendix Appendix ✓ Technical Data ✓ Conformity Declaration ✓ Acceptance report ✓ Response form ✓ Training verification form...
  • Page 93 Speedy 360 flexx – Technical Specifications • Mechanics 32  20 in (813  508 mm) Working area 35  23.6 in (890  600 mm) Loading area Max. height of work piece 1.5 ", 2.0 ": 8.2 in (210 mm) incl. working table / 11 in (280 mm) without working table 2.0 "...
  • Page 94 Job Control® Vision, UniDrive, MCO option for pad cuttingHoneycomb cutting table top with 0.5 in (12.7 mm) or 0.25 (6,4 mm) nominal comb size • Options Rotary attachment Cone, roll or combined version, tiltable Max. workpiece length cones: 21.6 in (550 mm) Max.
  • Page 95 • Laser Equipment flexx Laser tube CO Sealed-off CO laser, maintenance-free Laser power: 40 - 120 W, air cooled Wavelength 10.6 µm Laser tube fiber Pulsed fiber laser, maintenance-free Laser power: 20 W, 30 W, 50 W Wavelength 1064 nm •...
  • Page 96 TROTEC Laser GmbH Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation Gerhard KREMPL, TROTEC Laser GmbH, Linzer Straße 156, A-4600 Wels We hereby certify that SPEEDY 360 flexx Modell N° 8032 Speedy 360 flexx in its conception, construction and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006/42/EEC.
  • Page 97 Acceptance report Dear customer! We request your confirmation of properly completed transfer of the machine. Please transmit a copy of this document - filled out and signed by an authorized company representative - to an employee of our sales affiliate for forwarding to the manufacturer. Please check applicable items: Machine parts checked for shipping damage.
  • Page 98 Response form Dear customer! In case of any trouble with the machine, please provide the following information and additional- ly create a service file. Contact details Machine data Name: Serial number: Country: JobControl version: ® Phone: Driver version: E-mail: Layout Software: Date: Firmware version: Description of the problem...
  • Page 99 Training verification form Trainee: Trainer: Date of Training: The employee named above was instructed in the operation of the ........laser system. Especially the following topics were covered: Machine function Danger areas Warnings Position of the Emergency stop button Personal protective equipment Operating equipment Workflow Setting-up...

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