Trotec Speedy 100 Operating Manual
Hide thumbs
Also See for Speedy 100:
- Manual (42 pages) ,
- Operation manual (68 pages) ,
- Operation manual (69 pages)
Subscribe to Our Youtube Channel
Related Manuals for Trotec Speedy 100
Summary of Contents for Trotec Speedy 100
- Page 1 Speedy 100 Operating manual 8083 BA 8083_1.0_en-us (10/2024) ENGLISH (translation)
- Page 2 Osaka: +81 6 6180 2200 service-jp@troteclaser.com Trodat Polska Sp. z o.o. Trotec Laser Inc. Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang +48 22 339 35 39 +1 866 226 8505, Option 2 Town serwis_pl@trodat.net support@troteclaser.com...
-
Page 3: Table Of Contents
Content CONTENT General Information....................... 6 About this manual........................6 Explanation of symbols....................... 6 Liability and warranty......................... 7 Scope of delivery (standard configuration).................. 7 Data plate............................9 Safety........................... 10 General safety notes........................10 2.1.1 Intended use................................10 2.1.2 Improper use................................10 2.1.3 Machine modification............................11 2.1.4 Operating modes.............................. - Page 4 Content Requirements for the electrical connections of the machine............24 Exhaust system requirements....................25 Materials............................27 3.7.1 Materials list................................28 Service life of the machine......................29 Machine overview......................30 Overview of unit........................30 Ruby Server Status LED......................31 Tables (multifunctional table concept)..................31 Lens(es).............................
- Page 5 Inspecting the safety switch on the right-hand side cover............61 Cleaning.............................62 9.5.1 Machine..................................62 9.5.2 Optics in general..............................63 9.5.3 Lens.................................... 63 9.5.4 Cleaning the mirrors...............................64 Troubleshooting......................66 10.1 Error, cause and remedy......................66 10.2 Contact details...........................67 Disassembly........................68 Disposal........................69 Acronyms........................70 Datasheet 8083 Speedy 100..................72 CE 8083 Speedy 100......................75...
-
Page 6: General Information
General Information GENERAL INFORMATION About this manual Read this manual completely and carefully before commissioning. This manual is an integral part of the machine and must therefore be kept in its immediate vicinity and be accessible at all times. This manual describes the safe and proper handling of the machine. Observe the safety notes and instructions, as well as the local accident prevention regulations and general safety instructions for the area of application. -
Page 7: Liability And Warranty
No liability whatsoever is accepted for damage caused by use of non-original parts and accessories. Trotec Laser GmbH shall not be liable for any personal injury or property damage of a direct, indirect or special nature, consequential damages, loss of business profits, business interruption or loss of business information resulting from the use of the equipment described in this operating manual. - Page 8 General Information Exhaust connection cable (as per order) • I/O plug • Network cable • Allen key set • The actual scope of delivery may differ from the information provided here due to additional options or the latest technical modifications. The accessory box contains the following: Cleaning cloths (50 pieces) •...
-
Page 9: Data Plate
General Information Data plate The data plate with the CE mark is located on the back of the unit. Transfer the serial number, model and year of manufacture to your manual and always refer to this information in case of inquiries, problems with the unit, or spare parts orders. -
Page 10: Safety
Safety SAFETY TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •... -
Page 11: Machine Modification
(see section "Laser classes of this machine"). 2.1.5 Applicable safety regulations The following guidelines and regulations must be observed to avoid risks when operating Trotec laser systems: Guidelines/Regulations 2006/42/EC Machinery Directive 2014/30/EU EMC Guideline Applied harmonized standards... - Page 12 Safety Please refer to the supplied EU Declaration of Conformity for the standards applied by Trotec Laser GmbH. The CE labeling can be found on the type plate. Observe applicable safety regulations Instructions and directives in this manual may differ locally, regionally, and/or internationally.
-
Page 13: Areas Of Responsibility
Safety Areas of responsibility 2.2.1 Responsibilities of the operator The operator has the following responsibilities: It is the responsibility of the operator to know the national legal regulations and official requirements (e.g. reporting • obligation) for operating class 4 laser systems / laser systems with an integrated class 4 laser source and to comply with these. -
Page 14: Warning And Information Labels
They also have knowledge of the operating manual for the machine. Qualified personnel are, for example, mechanics, electricians, mechatronics engineers. Trotec service per- Work that Trotec service personnel perform on the machine: sonnel Installation • Connection •... - Page 15 Safety...
-
Page 16: Safety Devices
These must remain fully functional at all times. Should damage to the safety equipment or protective devices be suspected or • detected, the machine must be disconnected from the main power supply. Any damaged protective devices must be immediately replaced by a Trotec • technician. 2.5.1... -
Page 17: Emergency Stop Button
Safety 2.5.3 Emergency stop button Pressing the emergency stop button instantly stops the machine and switches off the laser source. The laser beam is switched off and all movements are stopped. Resetting the emergency stop button 1. Eliminate the hazard before resetting the emergency stop button. 2. -
Page 18: Secondary (Indirect) Hazards
Safety Secondary (indirect) hazards 2.6.1 Fire hazard There is a risk of fire due to gases and the processing of easily flammable materials. If laser radiation hits easily flammable material, e.g. paper, this may ignite and a fire can quickly start. In addition, gases that form below the material to be processed may ignite, especially if requirements relating to the exhaust system are not met. -
Page 19: Thermal Decomposition
Safety Clean the deflection mirror and lenses in the laser beam guidance area regularly. • Take particular care when handling, attaching and cleaning. • Always apply even pressure to the lens and do not apply pressure to one side only. •... - Page 20 Safety DISPOSAL Remove the ZnSe dust and the lens dry. Together with any fragments, brooms, shovels or protective clothing, these must be disposed of as hazardous waste in airtight sealable containers or in sealed plastic bags. Do not dispose of optical components in household waste and do not allow them to enter the sewage system or other water systems.
-
Page 21: In Case Of Emergency
• Inform the laser safety officer and your supervisor. • Repair work must only be carried out by Trotec Laser GmbH service technicians. • In the event of a fire: Fight the fire with a CO fire extinguisher if it is safe to do so. -
Page 22: Technical Data
Technical Data TECHNICAL DATA The technical data sheet can be found in the appendix of this manual. Dimensions and weight Dimensions including trolley base Description Dimensions Front height with open lid 1,454 mm Rear height with closed lid 1,002 mm Depth with suction nozzle 779 mm Weight... -
Page 23: Noise Emissions
Technical Data Dimensions without trolley base Description Dimensions Front height with open lid 917 mm Front height with closed lid 465 mm Depth with suction nozzle 779 mm Width 1018 mm Weight 95 kg Noise emissions The machine's noise emissions are below 80 dB. It can be operated without hearing protection. -
Page 24: Computer Connection
Technical Data Computer connection Connect the machine to the local network connection or directly to the computer using a network cable ("see chapter Machine overview"). The network settings must be configured when the machine is started up for the first time. -
Page 25: Exhaust System Requirements
Damage to the system, caused by the use of not any exhaust system or improper extraction equipment, will not be covered by any liability. The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the processing table installed in the machine. We recommend consulting with a qualified Trotec technician. - Page 26 Requirements for the Machine Volume flow rate [m³/h] Pressure [Pa] exhaust system Speedy 100 Min. 200 1000 Rubber: min. 300* The exhaust connection on the side of the machine is used as the measuring point for volume flow and pressure. Pressure losses through hoses or pipes or filters in the exhaust system must be determined and taken into account when selecting the exhaust system.
-
Page 27: Materials
Technical Data Materials WARNING Non-approved materials: Leather and vinyl with chrome (VI) • Carbon fibers (carbon) • Polyvinyl chlorides (PVC) • Polyvinyl butyral (PVB) • Polytetrafluorethylenes (PTFE/Teflon) • Beryllium oxide • Lead • Materials containing halogens (fluorine, chlorine, bromine, iodine and astatine), •... -
Page 28: Materials List
It is recommended to carry out a processing test using an appropriate configuration for materials that require care. Trotec Laser GmbH accepts no liability for any effects resulting from the laser processing of any materials, especially in medical and pharmaceutical applications. -
Page 29: Service Life Of The Machine
Technical Data Material Cutting Engraving Marking Plastics ✓ ✓ Polyurethane (PUR) ✓ ✓ Foam material (PVC free) Material Cutting Engraving Marking Other materials ✓ ✓ Wood ✓ Stone ✓ ✓ ✓ Paper (white) ✓ ✓ ✓ Paper (colored) ✓ ✓ ✓... -
Page 30: Machine Overview
Machine overview MACHINE OVERVIEW Overview of unit No. Description No. Description Acrylic cover Control panel Emergency stop button Side cover right Key switch Side cover le No. Description No. Description Laser source Power supply units Rear laser source cover Connection for exhaust hose Electronics Data plate On/off... -
Page 31: Ruby Server Status Led
Machine overview No. Description No. Description On/off switch Atmos Pure connection (EXT CTRL) Grid connection Local area network connection Fuse Connection for exhaust system (e.g. Atmos Cube or Mono/Duo) (EXHAUST) Ruby Server Status LED The Ruby server status LEDs are located on the rear of the system above the exhaust connection and network connection. -
Page 32: Lens(Es)
Machine overview Honeycomb cutting tabletop (optional) The honeycomb cutting tabletop is especially suitable for applications that require minimal back reflection and optimal flatness, such as when cutting membrane keyboards. Available in the following sizes: 12.7 mm nominal honeycomb size 6.4 mm nominal honeycomb size Lens(es) CAUTION... -
Page 33: Nozzles
Machine overview Nozzles Ø 7 mm Short nozzle with large diameter. Ø 3 mm Short nozzle with small diameter. NOTICE If the table is raised manually, this may result in a collision with the long nozzle. Carefully raise the table. •... -
Page 34: Transport
Transport TRANSPORT Safety notes WARNING Risk of crushing due to falling parts during transportation. The machine is very heavy. Fatal injuries could occur. To transport the machine, use the transport lugs or a forkli. • Never stand under suspended loads. •... -
Page 35: Temperature And Humidity
Transport Symbols for handling on the packaging: Pay attention to shockwatch: Temperature and humidity Transport conditions Transport temperature (ambiente tem- -10 °C to +40 °C (14 °F to 104 °F) perature): Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. •... -
Page 36: Required Tools For Unloading And Transport
Unpacking the machine CAUTION Emissions hazardous to health. Scratches on the coating of the lens can cause toxic emissions. The lens unit may only be handled by Trotec service personnel. • The lens unit may only be unpacked aer installation. -
Page 37: Relocation Of The Machine
Transport CAUTION Risk of crushing. The laser engraving machine can tip over. The laser engraving machine must be lied by two people. • NOTICE Keep the original packaging case, in case of machine needs to be transported or relocate. Dispose all waste according to the applicable waste disposal law. The machine is supplied in a cardboard box or wooden crate containing the laser system and accessories. - Page 38 Transport NOTICE The machine may only be installed by Trotec Laser GmbH Technical Support. If you wish to relocate the machine, contact Trotec Laser GmbH Technical Support. • Please observe the 1. Switch off the machine. following steps: 2. Disconnect all hoses and externally connected cables.
-
Page 39: Setup And Installation
Setup and installation SETUP AND INSTALLATION For your safety CAUTION Risk of injury due to the lens material The lenses are high-quality optical components and are made from ZnSe (zinc selenide). When optical components made of ZnSe (zinc selenide) are destroyed, toxic dust and vapors are produced, which must not be inhaled. -
Page 40: Space Requirements
Setup and installation Space requirements Ensure shielding / sufficient distance from the wall and neighboring objects. Illustration of the machine may differ. Setup NOTICE Install the connections exactly in the order described, otherwise electrostatic charging can damage your computer and/or the electronics of the laser system. Please observe the 1. -
Page 41: Connections
Setup and installation Connections 6.5.1 Mains connection Connect the end of the mains cable to a fused socket. NOTICE Damage to the machine in the event of incorrect voltage values. Only commission the appliance if the mains voltage matches the voltage intended for the machine to avoid damage to the exhaust system. -
Page 42: Connection Of Additional Components
Ensure that the mains voltage matches the voltage intended for the exhaust system. Connection: 1. When using an original Trotec exhaust system, use the enclosed connection cable to connect it to the laser machine. 2. Insert the ends of the extraction hose into the connection sockets provided on the exhaust system and on the laser system. -
Page 43: Operation
In this case, the warranty granted by Trotec Laser GmbH shall expire immediately. Consult Trotec Laser GmbH if you intend to process materials not included in the • list. This prevents the release of chemical reaction products or damage to the machine. - Page 44 Operation WARNING Warning of laser radiation laser class 4 Exposure to laser radiation without protective measures can cause injuries. This may result in burns and permanent damage to the skin and eyes. Avoid exposing the skin or eyes to direct radiation or scattered radiation. •...
-
Page 45: Before Commissioning
If there is no signal tone, the temperature sensor is defective. This poses a risk of fire. Do not leave the machine unattended. • Contact Trotec Laser GmbH and have the temperature sensor checked to ensure it • is functioning properly. -
Page 46: Control Panel
Operation Complete electrical installation. • Correct input voltage of the electrical installation. • Environmental conditions based on technical specification. • For compliance with all regulations and laser safety measures, see chapter "Safety". • Ensure compliance with all laser safety precautions as per chapter"Safety". •... - Page 47 Operation Unrestricted freedom of movement of mechanical parts • Protective cover closed • CAUTION Before switching on the unit, the user must ensure that there are no objects in the working area that could restrict or hinder any mechanical parts of the unit. NOTICE To avoid restricting or hindering the mechanics in their range of movement, there must be no objects of any kind in the processing area.
-
Page 48: Keypad
Operation NOTICE Additionally the ready-to-use state is indicated through the slow flashing of the green status LEDs. To switch off the ma- 1. Turn the key switch to the le. chine: The touch display switches off, the axes are de-ener- gized;... -
Page 49: Standby Button
Operation ❶ Standby button. LED is illuminated: Standby mode ❷ Laser beam status display. LED is illuminated: The machine processes data. ❸ Stop button ❹ Start/Pause/Repeat button LED slowly flashes green (every two sec- All covers are closed. onds). Machine is ready. LED quickly flashes green (twice per sec- At least one cover is open. - Page 50 Operation Image Button Description Laser head control key X/Y Press one of these buttons to manually move the laser head • to the right, le, front or rear (travel in X/Y direction). Press two of the four control buttons simultaneously in a di- •...
- Page 51 Operation Image Button Description Start/Pause/Repeat-button Start: Press this button to start a job. The job must be located on • the sheet in the control software. Pause: Press this button to pause the current processing (LED on). • Press the pause button again to resume processing (LED off).
-
Page 52: Keyboard Shortcuts
Operation Keyboard shortcuts Image Button Description Shi-button + Ex- Air assist On/Off. haust-button Shi-button + Laser head Laser head moves fast to corresponding control button X/Y end position (X- or Y-position). Shi-button + Stand- Keypad locked/unlocked. by-button Shi-button + Working ta- The activation of the automatic focusing ble control button Z startts and the Working table is moving... -
Page 53: Lense Placement
Operation Lense placement 1. Loosen the lens by turning the clamping ring. 2. Remove lens. 3. Check lens for damage. See chapter "Protective measures for damaged optics" Illustration, as an example 4. Clean both sides of the lens with a cleaning agent and cleaning cloth if neces- sary. -
Page 54: Focusing Methods
Correct adjustment of the focus, i.e. the correct distance between the laser head of the Trotec laser system and the material to be processed, is crucial for a perfect application result. Manual focusing method Focus tool •... -
Page 55: Options
Operation Options 8.8.1 Rotary engraving attachment The rotary engraving attachment is used for engraving cylindrical workpieces. NOTICE Damage to electronics. Inserting or removing the rotary engraving attachment during operation can cause irreparable damage to the electronics. Switch off the machine before inserting or removing the round engraving device. •... -
Page 56: Installation And Commissioning
Operation 3. Select the job from the list and place it in the marking area. 4. Add the job to the processing list. 5. Press the start button on the system to start the selected job (see chapter "Control panel"). 8.8.3 Installation and commissioning NOTICE... -
Page 57: Mounting The Work Piece In The Rotary Attachment
Operation 8.8.4 Mounting the work piece in the rotary attachment 1. Measure the diameter of the workpiece. 2. Loosen the slide control to clamp the workpiece between the two cones or between the cone and the drill chuck. 3. Switch on the laser machine and wait until the initializing process is complete. - Page 58 Operation Confirm temperature sensor alarm Press any button on the keypad to confirm the alarm. NOTICE The signal tone sounds again and again until the temperature returns to normal. Alternatively, switch off the laser system and check the temperature sensors.
-
Page 59: Maintenance
Maintenance MAINTENANCE Safety notes WARNING Risk of injury due to maintenance work Improper maintenance work can result in a fire or explosion. As the operator, only carry out cleaning or inspection activities. • Do not use highly flammable materials or liquids in the processing area. •... -
Page 60: Maintenance Schedules
Maintenance NOTICE Aer ten years, an authorized technician must be contacted to check the safety-relevant components and replace them if necessary (e.g. emergency stop, interlock sensors, cover, etc.). Otherwise, safety is no longer guaranteed due to component ageing and/or frequent operation. -
Page 61: Daily Inspection Of The Safety Circuits
Maintenance NOTICE In order to ensure the maximum availability and lifetime of the system, we recommend that you regularly check the filter, ventilation and exhaust slots and keep the surrounding area clean. A visual inspection of the lenses is likewise recommended before switching on the system. -
Page 62: Cleaning
Maintenance 2. Close the lid The LED on the keyboard’s Start button should be flashing slowly (0.5 Hz) – Check completed Cleaning 9.5.1 Machine WARNING Risk of injury from electrical voltage. There is a risk of injury from electric shock if live parts are touched. Disconnect the mains plug from the power supply. -
Page 63: Optics In General
Maintenance 9.5.2 Optics in general CAUTION Emissions hazardous to health. Scratches in the coating of the lens can cause small amounts of toxic emissions. These emissions can be hazardous to health if they are inhaled or swallowed. The lens and mirrors may only be cleaned by qualified personnel. •... -
Page 64: Cleaning The Mirrors
Maintenance 3. Lightly moisten the cleaning cloth with the cleaning fluid and wipe the surface of the lens without applying pressure. 4. Carefully push the lens holder back into the processing head and secure it with the fixing ring. NOTICE We recommend using the cleaning set supplied or alternatively, you can use lint-free cloths. - Page 65 Maintenance 5. Lightly moisten the cleaning cloth with the cleaning fluid and wipe the surface of the mirror without applying pressure. 6. Carefully replace the mirror and secure it using the hexagon socket head screws (1). Cleaning mirror #3 1. While holding the mirror, loosen the knurled thumbscrews (1) and li the mirror from the mirror mount.
-
Page 66: Troubleshooting
Troubleshooting TROUBLESHOOTING WARNING Risk of injury during troubleshooting Improper maintenance work can result in a fire or explosion. Only rectify faults if you have read and understood the descriptions and instructions • relating to the installed components that are found in the machine documentation. Only carry out troubleshooting work on the machine if you are a trained specialist. -
Page 67: Contact Details
Troubleshooting Problem Possible cause Remedy Corners or angles are not marked Insufficient laser power Increase the correction in the soft- • • or cut ware (Ruby/Material Effect/Ad- vanced/Increase Power Correc- tion) No initialization after starting Front or side door of acrylic cover Close all safety covers •... -
Page 68: Disassembly
Disassembly DISASSEMBLY WARNING Risk of injury when disassembling the machine There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). WARNING Electric current. The machine must be disconnected from the main power supply. NOTICE Disassemble the unit into individual parts using suitable tools. -
Page 69: Disposal
Disposal DISPOSAL DISPOSAL Danger due to incorrect disposal of the lens Dispose of any lenses in airtight sealable containers or plastic bags and treat as • hazardous waste. Do not dispose of optical components in household waste and do not allow them to •... -
Page 70: Acronyms
Acronyms ACRONYMS Acronym Description Air-cooled Alternating current Application programming interface Beam alignment tool Category Critical closed loop European Conformity Carbon dioxide Communication Central processing unit dB(A) A-weighted decibel Direct current DGUV Deutsche Gesetzliche Unfallversicherung (German Statutory Accident Insurance) DHCP Dynamic host configuration protocol Deutsches Institut für Normung (German Institute of Standardization) Domain name system Input/output... - Page 71 Acronyms Acronym Description Nominal width Original equipment manufacturer OPC UA Standard for data exchange as platform-independent, service-oriented architecture (open platform communications) Pascal (printing unit) Personal computer Printed circuit board Personal identification number Random access memory RFID Radio frequency identification SONAR Sound navigation and ranging Time delay (slow release) Tensor processor...
-
Page 72: Technical Data Sheet
Technical Datasheet Speedy 100 Laser engraving system Mechanics Working area 610 x 305 mm (24 x 12 inch) Loading area 690 x 305mm (27.1 x 12 inch) 170 mm (6.7 inch) with 1.5 inch lens Max. height of work piece 157 mm (6.2 inch) with 2.0 inch lens... -
Page 73: Exhaust Requirements
Technical Datasheet Air Assist System for blowing compressed air Other standard equipment OptiMotion , smart electronics, protected laser beam Options Temperature sensor Temperature monitoring inside / working area. Accessories Rotary attachment Available with conus, three-jaw chuck, three-jaw ring chuck or drill chuck Trolley Mobile with storage shelf TroCare... - Page 74 Technical Datasheet Cooling Air cooling Active air flow cooling with fan Electrical 1 ~ AC 110-230V 50/60Hz, 900W (30W) Voltage & power consumption 1 ~ AC 110-230V 50/60Hz, 1100W (50W) 1 ~ AC 110-230V 50/60Hz, 1300W (80W) Subject to change without notice. Errors and omissions excepted.
Need help?
Do you have a question about the Speedy 100 and is the answer not in the manual?
Questions and answers