Trotec Speedy 100 Operation Manual
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Trotec Speedy 100 Operation Manual

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OPERATION MANUAL
8010 Trotec Speedy 100 / R
BA 8010_3.0_EN (10/2016)
1 / 68

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  • Page 1 OPERATION MANUAL 8010 Trotec Speedy 100 / R BA 8010_3.0_EN (10/2016) 1 / 68...
  • Page 2 Trotec cannot be held responsible for any direct or indirect damages, which result from using or working with the products electric circuits or software described herein. The apparatus must be used only by trained and skilled personnel. Before use the manual should be read and followed carefully.

  • Page 3: Table Of Contents

    1.2 Designated Use ............................6 1.3 Disposal remarks ............................6 1.4 Technical Data / Device Specification ..................... 7 1.4.1 Technical Data Speedy 100 ........................7 1.4.2 Technical Data Speedy 100R ....................... 9 1.5 Manufacturer's Label ..........................11 1.6 EU – Declaration of conformity ......................12 2 SAFETY ..........................
  • Page 4 4.9 Tips and Tricks for the Production of Rubber Dies ................52 5 MAINTENANCE ......................53 5.1 Cleaning the System ..........................53 5.2 Cleaning the Optical Parts ........................54 5.2.1 CLEANING THE LENS ........................54 5.2.2 CLEANING THE MIRRORS #2 AND #3 ..................... 56 5.3 Maintenance Plan ............................

  • Page 5: General

    GENERAL 1.1 Operation Manual Use – General Information Caution: Please read and follow this Operation Manual carefully, before installation and operation. Damage to persons and/or material can result from not following individual points of the Operation Manual! Operation of the system is only permitted with equipment and spare parts supplied or listed in the spare parts and consumables lists.

  • Page 6: Designated Use

    1.2 Designated Use The Trotec Speedy 100, is used for engraving and cutting of signs, stamps and suchlike. A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel, anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood can be processed on the laser.

  • Page 7: Technical Data / Device Specification

    1.4 Technical Data / Device Specification 1.4.1 Technical Data Speedy 100 Mechanics 24“ x 12“/ 610 x 305 mm Working area Max. height of work piece 6,7 inch / 170 mm with 1,5 inch lens 6,2 inch / 157 mm with 2,0 inch lens 5,7 inch / 144 mm with 2,5 inch lens Max.
  • Page 8 Dimensions Width/depth/height (approx.) 38,3 inch / 30,1 inch / 18 inch; 974mm/765mm/457mm Weight (approx.) 194 lbs / 88 kg for 25W unit Ambient Conditions Ambient temperature +15°C to +25°C / 59°F to 77°F Humidity 40% to max. 70%, not condensing Laser Safety Laser class CDRH Laser Safety...

  • Page 9: Technical Data Speedy 100R

    1.4.2 Technical Data Speedy 100R Mechanics 24“ x 12“ / 610mm x 305mm Working area Max. height of work piece 6,7 inch / 170 mm with 1,5 inch lens 6,2 inch / 157 mm with 2,0 inch lens 5,7 inch / 144 mm with 2,5 inch lens Max.
  • Page 10 Dimensions Width/depth/height (approx.) 38,3 inch / 30,1 inch / 18 inch; 974mm/765mm/457mm Weight (approx.) 194 lbs / 88 kg for 25W unit Ambient Conditions Ambient temperature +15°C to +25°C / 59°F to 77°F Humidity 40% to max. 70%, not condensing Laser Safety Laser class CDRH Laser Safety...

  • Page 11: Manufacturer's Label

    1.5 Manufacturer's Label The manufacturer's label is located on the back of the device (see Figure below). It is recommended to enter data such as serial number and year of manufacture into the manufacturer's label below so that you always have this data handy if you have problems with your device or require spare parts.

  • Page 12: Eu - Declaration Of Conformity

    Trotec Laser GmbH. Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation Gerhard KREMPL, Trotec Laser GmbH., Linzer Straße 156, A-4600 Wels We hereby certify that SPEEDY 100 Modell N° 8010 Speedy 100 in its conception, construction and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006/42/EEC.

  • Page 13: Safety

    SAFETY 2.1 General Safety Information All personnel involved in installation, set-up, operation maintenance and repair of the machine, must have read and understood the Operation Manual and in particular the "Safety" section. The user is recommended to generate company-internal instructions considering the professional qualifications of the personnel employed in each case, and the receipt of the instruction/Operation Manual or the participation at introduction/training should be acknowledged in writing in each case.

  • Page 14: Laser Safety Information

    To assess the potential dangers laser systems pose, they are classified into 5 safety classes: 1, 2, 3a, 3b and 4. Speedy 100 is a device of class 2 (USA: Class II). This is guaranteed by the protective housing and the safety installations.

  • Page 15: Safety Precautions When Operating The Device

    2.3 Safety Precautions when Operating the Device In your Speedy 100, a closed safety system is integrated which immediately switches off the power to the laser tube when the protection cover is opened. Consequently an incomplete engraving can occur if the cover is opened during operation. Therefore, first press the "PAUSE"...

  • Page 16: Warning And Information Labels

    2.4 Warning and Information Labels The warning and information labels are attached in such positions of the device that could represent a source of danger during set-up and operation. Therefore, follow the information on the labels. If labels are lost or damaged, they must be replaced immediately.
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  • Page 18 CAUTION INVISIBLE LASER RADIATION WHEN OPEN BEFORE OPEN UNPLUG THE AVOID EYE OR SKIN EXPOSURE TO CAUTION DIRECT OR SCATTERED RADIATION MACHINE FIRST VISIBLE LASER RADIATION WHEN OPEN DO NOT STARE INTO BEAM BA 8010_3.0_EN (10/2016) 18 / 68...

  • Page 19: Before Operation

    BEFORE OPERATION 3.1 Unpacking You receive your Trotec Speedy 100 packed in a cardboard box or wooden box, which contains the laser and additional accessories. The following steps give you an overview of the unpacking and assembly of the laser. Please follow these steps carefully.

  • Page 20: Contents Of Delivery

     Transport and service packaging  Laser including optics  Stand (optional)  Accessories box, which contains the following parts: 1. CD Trotec software / engraver driver incl. Operation Manual 2. Mains cable 3. Computer connection cable USB 4. Computer connection cable serial (optional) 5.

  • Page 21: Location

    3.3 Location Before you install the laser system, you should select an appropriate location. Follow the guidelines shown below: Avoid locations where the system is exposed to high temperatures, dust and high humidity. (The humidity must not exceed 70% and the temperature must not be close to the dew point.) Avoid locations, where the system is exposed to mechanical shocks.

  • Page 22: Electrical - Requirements

    3.4 Electrical – Requirements Make sure that your electrical outlet is capable of providing the proper voltage, frequency and amperage that the laser system requires. We recommend having individual circuits for Lasermachine and PC Extractor Recommended fuse: compare “Electricity, Power, Fuse” in section “1.4 Technical Data / Device Specification”.

  • Page 23: Exhaust System - Requirements

    3.5 Exhaust System – Requirements To guarantee the right ventilation during the engraving of rubber, an exhaust system with a minimum suction power of 300 m³/h is required. The device must be equipped with a fine dust filter (generation of rubber dust) as well as an activated carbon filter (neutralization of smells).

  • Page 24: Connections

    3.7 Connections Perform the connections exactly in the order described, otherwise electrostatic charging can damage your computer and/or the electronics of the laser system. 3.7.1 Connecting the Mains Connect one end of the mains cable with the connection socket (1) at the rear side of the laser device (see Figure below) and the other end with a protected power outlet.

  • Page 25: Connecting The Computer

    3.7.2 Connecting the Computer The computer must be switched off and connected to the mains voltage. Connect the laser (see Figure below) to a free serial interface (1) or USB port (2) on your computer. BA 8010_3.0_EN (10/2016) 25 / 68...

  • Page 26: Connecting The Exhaust System

     Plug the ends of the exhaust duct into the allocated connection (2). The position of the connector depends on the type of exhaust system.  When using the Trotec exhaust system, also connect it with the cable included to the remote control connector of the laser (3).

  • Page 27: Operation

    OPERATION 4.1 Machine view and connections 1 Top lid 11 Cooling fan 2 Autofocus sensor 12 Exhaust hose connector 3 Service access panel 13 Manufacturers label 4 Connection Socket for Rotary 14 Laser tube cover 5 Focusing head 15 Power supply 6 X-axis 16 Power socket and fuses 7 Ruler...
  • Page 28 10 Maintenance panel BA 8010_3.0_EN (10/2016) 28 / 68...
  • Page 29 Top lid If the Top lid is opened, no data is processed. After closing the Top lid, the device is not ready to process commands for 5 seconds. If the protection cover is opened during operation, the motion system is stopped and laser source is turned off.
  • Page 30 Used to align material and measure it. BA 8010_3.0_EN (10/2016) 30 / 68...
  • Page 31 Working Table The work pieces to be processed are put onto the working table. To facilitate orientation, a horizontal and a vertical ruler are located on the engraving table. The table is ferromagnetic for easier fixation of work pieces. Keypad The Keypad contains multiple buttons and displays for controlling the device.
  • Page 32 Power Socket To connect the main power according the information on the manufacturers label. In the Power Socket are the fuses. PC connection cable (Serial) Exhaust connection cable PC connection cable (USB) BA 8010_3.0_EN (10/2016) 32 / 68...

  • Page 33: On/Off Switch

    4.2 ON/OFF Switch Switches the mains supply ON/OFF. The following conditions must be fulfilled for correct start up: - unrestricted freedom of motion of the mechanics - no materials under the engraving table - protection covers closed If the top lid or any other interlock secured cover (mainenance panel) is open, an acoustic signal sounds and the status display flashes fast in green.

  • Page 34: Keypad

    4.3 Keypad POSITIONING KEYS Z When pressing one of these two keys the engraving table moves in Z direction (upwards or downwards). Use these positioning keys to move the work piece manually. When both keys are pressed simultaneously, the material is focused automatically (only with light barriers = option).
  • Page 35 By pressing the “Shift” key and a Z- positioning key an automatic move to the corresponding end- positions is performed: Shift + Down: the table moves down to the lowest possible position Shift + Up: the table moves up to the autofocus- position. Note: Shift + Up will cause the head moving backwards to the light barriers (according simultaneous pressing of both z-keys).
  • Page 36 Tests the laser source for proper function (acoustic signal sounds simultaneously) START (REPEAT) By pressing “Start (Repeat)”, the jobs which are currently positioned on the selected plate in the Trotec JobControl are started. If the jobs have been processed before, they will be reset automatically. STATUS INDICATOR LASER BEAM Indicates, that a laser beam is currently being emitted.
  • Page 37 Indicates the current status of the device: green, flashing slowly (0.5 Hz) Machine is ready green, flashing fast (2 Hz) Cover has been opened green permanent light / Data available in the machine Pause mode red permanent light Laser beam is being emitted Cover open during switch-on process, green/red flashing alternately simultaneously acoustic signal -...

  • Page 38: First Steps Before Engraving

    4.4 First Steps before Engraving To prepare your laser for the first engraving tests, perform the following steps: Switch machine on with the ON / OFF switch. The working table automatically references in X/Y/Z direction. Open the protection cover and place work piece on the working table. Usually you position the work piece into the upper left-hand corner of the engraving table against the horizontal and vertical rulers.
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  • Page 40 There are three methods to focus the laser beam: Manual focusing Focusing by software Automatic focusing by means of light barriers (optional) To A – Manual focusing: Move the processing head over the material to be engraved by means of the positioning keys X/Y Hang the focus tool on the external ring of the working head so that the focus tool can move unhindered.
  • Page 41 To B – Focusing by software: Click the icon “focus laser” in the Trotec JobControl The working table moves in Z direction. The following values are used to determine the focus position and therefore always have to be checked before using this focus option:...

  • Page 42: First Engraving Tests

    4.5 First Engraving Tests The following steps describe, how to successfully engrave a first pattern. Please follow the individual steps: First switch on the computer, then the Laser. Put the object to be engraved into the laser and move into the desired position on the engraving table.
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  • Page 44 After the engraving material, the engraving direction, die orientation of the work piece and the orientation of the plate have been specified in the Trotec JobControl under "Plate, Setup Plate", the job can be positioned on the plate with a double-click. If necessary, the job can be positioned at any position on the plate by dragging with the mouse.

  • Page 45: Rotary Engraving Attachment

    4.6 Rotary Engraving Attachment The rotary engraving option in the printer driver is used in combination of the rotary engraving attachment, to engrave cylindrical objects. To compensate for the different diameters of different objects, the image must be adjusted. This is performed automatically by the engraving driver, by selecting the rotary engraving option and entering the diameter of the object to be engraved.
  • Page 46 Connect the rotary engraving attachment via the control cable with the connector of the motion system. The connector is located inside the left front of the interior. Mounting the work piece: Before you mount the object into the rotary engraving attachment, measure the diameter of the object at the position to be engraved with a sliding caliper or a similar tool.
  • Page 47 Now switch on the laser and wait until the referencing is finished. Position the working head over the object at the position, where you want to engrave. Now focus the object with the focus tool. BA 8010_3.0_EN (10/2016) 47 / 68...
  • Page 48 Establish the connection to the laser. Switch on the exhaust system (only necessary if you do not use an original Trotec exhaust system). Activate the START button in the Engraver Control of the JobControl and start the engraving process.

  • Page 49: Tips And Tricks For Laser Engraving

    4.7 Tips and Tricks for Laser Engraving The engraving depth can easily be varied through the laser power or the speed. To increase the engraving depth, reduce the speed or increase the power setting. This way you increase the amount of energy per area unit. Engraving too deep, however, reduces the quality of the details.
  • Page 50 Acrylic: There are two different types of acrylic – cast and extruded. The cast acrylic becomes white or mat after engraving, the extruded acrylic remains clear. Use extruded acrylic for engravings that are filled with paint and cast acrylic for normal engravings. Cast acrylic can be best engraved without protection foil.

  • Page 51: Tips And Tricks For Laser Cutting

    4.8 Tips and Tricks for Laser Cutting Distance to the Surface of the Work piece If you want to achieve very good results, when laser-cutting acrylic or wood, we recommend, that the plate be attached at least some millimeters above the engraving table. By doing this the smoke and the melting residuals underneath the plate can escape unhindered.

  • Page 52: Tips And Tricks For The Production Of Rubber Dies

    Due to their lower density, so-called micro porous rubber materials allow a significantly higher engraving speed. Test the rubber first, to find out the correct speed setting. The Trotec JobControl software simplifies the creation of a stamp significantly. Mirroring as well as converting is performed automatically and a cone-shaped shoulder is generated around each letter.

  • Page 53: Maintenance

    MAINTENANCE 5.1 Cleaning the System Caution – use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure. Before starting cleaning and maintenance work always switch off the device and unplug the mains plug. You should check at least once a day, whether dust has accumulated in the engraving system.

  • Page 54: Cleaning The Optical Parts

    5.2 Cleaning the Optical Parts Trotec recommends to use following cleaning material: Lens tissues Part number 69249 Lens cleaner Part number 69248 The lens has a durable multi-coating and won’t be damaged by correct and careful cleaning. You should inspect the mirrors and the lens according the maintenance plan. If you discover a veil of haze or dirt, you must clean them.
  • Page 55 8. Hold the lens assembly by its edge with a lens cleaning tissue and use a drop of lens cleaning liquid from the little bottle which you received as an accessory delivered with the laser. While holding the lens on an angle, flush both surfaces of the lens, to wash away coarse soiling.

  • Page 56: Cleaning The Mirrors #2 And #3

    5.2.2 CLEANING THE MIRRORS #2 AND #3 There are two mirrors in the operating area of the laser, which may have to be cleaned if they are soiled. To clean the mirrors, follow the instructions below. MIRROR #2 1. The mirror #2 is located on the right-hand side of the machine. To be able to access mirror #2, you must remove the right maintenance panel.
  • Page 57 7. Replace the mirror and fix it again with the two Allen screws. BA 8010_3.0_EN (10/2016) 57 / 68...
  • Page 58 MIRROR #3 1. While holding the mirror, loosen the big screw (1) and lift the mirror from the laser head Pay attention that the mirror doesn't grind over the mirror holder, as it can be scratched very easily. 2. Use a drop of lens cleaning liquid from the accessories box and, while holding the mirror on an angle, flush the surface of the mirror, to wash away coarse soiling.

  • Page 59: Maintenance Plan

    5.3 Maintenance Plan daily weekly monthly yearly Laser Lens, mirror 3 Check Cleaning if required Mirror 2 Check Cleaning if required Engraving table and Cleaning rulers Cover of the laser tube Cleaning and housing Entire working area – Cleaning general cleaning Exhaust System Bag filter Filter mat...

  • Page 60: Additional Information

     Check whether the sorting function "Kind" and "Resolution" are activated in the waiting list.  Make sure that the directory ”Spool” has been created in the directory of JobControl (”Trotec”) and that the correct path to this directory has been set under "Options" in the "Settings" menu. ...

  • Page 61: Options

    6.2 Options 6.2.1 Lateral Air Assist During laser engraving and laser cutting, the supply of compressed air can significantly influence and improve results. Air assist is often used with vector cutting applications to derive heat and flammable gases from the cutting surface. Through a constant airflow over the whole cutting surface, fire sources will be removed and fume is reduced.
  • Page 62 Cutting table: Honeycomb table especially for cutting tasks, is placed onto the standard table, during cutting the residuals of the material fall through the honeycombs onto the table, reverse side of the material remains clean, cutting lines are cleaner. BA 8010_3.0_EN (10/2016) 62 / 68...
  • Page 63  Deficiencies determined the manufacturer. The machine with the Thank you very much. machine designation: Speedy 100 has been checked according to the listed items and has been transferred properly. City, Date Company stamp / Signature BA 8010_3.0_EN (10/2016)

  • Page 64: Training Schedule

    6.3 TRAINING SCHEDULE Employee/Trainee: Trainer: Date of Training: The above mentioned Employee received instruction on the operation of the Speedy 100 Lasersystem. Especially the following topics are covered: Machine Function Danger Area Warnings Interlock System Taking into Service and Shutdown...

  • Page 65: Response Form

    6.4 Response Form If you face any trouble with the machine, please provide the following information and add a Servicefile (procedure is described on the following pages). Date Machine Details Contact Details Serialnumber Name JobControl Version Country Driver Version Phone Number Layout Software Email address Firmware Version...

  • Page 66: How To Create A Service File

    6.5 How to create a Service File 1. Start JobControl. 2. Position the job (which possibly caused a failure) on the plate. 3. Run the job and leave the job on the plate. 4. Go to “Settings” > “Create Service File”. 5.
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  • Page 68 6. The window „Add Layout File“ shows up. Please select the layout file, which was sent most recently to JobControl and possibly caused a failure (example: Corel file, Photoshop file, AutoCAD file,…). Click on „Open“. 7. The following window confirms, that the Service File (ServiceLog.txt) was created successfully.

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