SaMASZ KDF 260 Operator's Manual

SaMASZ KDF 260 Operator's Manual

Front disc mower
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OPERATOR'S MANUAL
FRONT DISC MOWER
KDF 260
KDF 260 W - 2,6 m –
KDF 260 S - 2,6 m –
KDF 300
KDF 300 W - 3,0 m –
KDF 300 S - 3,0 m –
W – Mowers with roller conditioner
S – Mowers with tine conditioner
Firma SaMASZ
Firma SaMASZ
Firma SaMASZ
Firma SaMASZ
inŜ. Antoni Stolarski
Poland, 15-161 Białystok, ul. Trawiasta 30
Rok załoŜenia – 1984
NIP PL-542-010-21-58
tel. (+48) (85) 654 45 84
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
- 2,6 m –
from serial number 0001
from serial number 0001
from serial number 0001
- 3,0 m –
from serial number 0003
from serial number 0001
from serial number 0001
654 45 82
664 70 31
www.samasz.pl
IN229EN002
07.08.2007
WYDANIE NR 2

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Summary of Contents for SaMASZ KDF 260

  • Page 1 OPERATOR’S MANUAL FRONT DISC MOWER KDF 260 - 2,6 m – from serial number 0001 KDF 260 W - 2,6 m – from serial number 0001 KDF 260 S - 2,6 m – from serial number 0001 KDF 300 - 3,0 m –...
  • Page 2 Recommended inclination of cutterbar towards the ground is 5°. It is allowed to work in horizontal position. Different position may damage the cutterbar. DANGER TURNING THE DRIVE ON, IF THE MOWER IS NOT IN WORKING POSITION DANGER LIFTING THE MOWER BEFORE THE MOWING DISCS COME TO COMPLETE STANDSTILL DANGER...
  • Page 3: Table Of Contents

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Contents page INTRODUCTION ........................3 TECHNICAL DATA......................3 2.1. Specifications...........................3 2.2. Design and working principle....................4 2.3. Proper use..........................6 2.4. Standard equipment and spare parts..................6 SAFETY ADVICE .........................8 3.1.
  • Page 4: Introduction

    Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; We congratulate you on the purchase of your new SaMASZ mower and wish you much pleasure and the very best work results through the years to come. 1. INTRODUCTION Operator’s manual is attached to every machine in order that the operator can familiarize himself...
  • Page 5: Design And Working Principle

    KDF 260 S/W; KDF 300 S/W; 2.2. Design and working principle Fig. 1. Data plate. Fig. 2a. Parts of SaMASZ front disc mower with tine conditioner. 7 – Cutterbar drive shaft 1 – Suspension frame 8 – Tine conditioner drive shaft 2 –...
  • Page 6 Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Fig. 2b. Parts of SaMASZ front disc mower with roller conditioner. 1 – Suspension frame 7 – Cutterbar drive shaft 8 – Roller conditioner drive shaft 2 –...
  • Page 7: Proper Use

    (10). 2.3. Proper use SaMASZ rear trailed disc mower with tine/roller conditioner is designed for mowing standing grass on meadows and in stone free fields. It is a machine for hay and green fodder production. Tine/roller conditioner provides effective conditioning and accelerates drying of the forage. Roller conditioner is recommended in case of fragile crops like lucerne (alfalfa).
  • Page 8 E-kits need lubrication every 50 hours. See decal on guard if applicable. PTO shafts of other brands with equivalent parameters could be used afer SaMASZ permission. Make sure that you use proper PTO shaft, because using PTO shaft without friction and overrunning...
  • Page 9: Safety Advice

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; SAFETY ADVICE 3.1 Safety rules and regulations Any operation with the hydraulic lift lever should be done from the operator’s seat; DO NOT move the lever from outsider of the tractor.
  • Page 10: Warning Decals

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 3.2. Safety decals CAUTION: a) all warning decals should be clean and legible, b) lost or damaged decals must be replaced, c) please order new decals from your dealer or supplier.
  • Page 11: Transport And Working Positions

    3-point linkage (the tractor’s triangle cat. II is NOT a part of standard equipment – it can be ordered from SaMASZ as optional extra equipment). When the triangle is connected to the tractor’s 3-point linkage, adjust it (by means of upper link) in parallel to the mower’s triangle, lift the 3-point linkage until it locks in,...
  • Page 12: Adjusting The Clearance Between Triangle's Hook And Lock

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Adjust the mower in parallel to the ground adjust the space between Block the hook with by means of upper link. the frame suspension and cotter pin.
  • Page 13: Adjusting The Length Of Support Chains

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; By means of the bolt (2) adjust the clearance between triangle’s hook and lock ( fig. 8.), 4.3. Adjusting the length of support chains lift the mower on the tractor’s lift until the space between the frame suspension and a rubber safety bumper reaches about 15 cm (fig.
  • Page 14: Mounting Pto Shaft

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Fig. 8b. Front disc mower in its transport position. 4.5. Mounting PTO shaft PTO shaft’s end with friction clutch should be mounted on mower’s side.
  • Page 15: Preparing The Mower For Work

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; CAUTION: PTO shaft’s end with friction clutch should be mounted on mower’s side. 4.6. Preparing the mower for work Before the work begins, please carry out the procedures included in the previous chapters and after...
  • Page 16: Operation (Mowing)

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 4.7. Operation (mowing) 4.7.1.Adjusting the mower to work conditions. - Optimum inclination of the cutterbar towards the ground is between 4° to 5°. If the inclination exceeds 5°, there might be a slight unevenness of the mowed grass.
  • Page 17: Mounting And Adjustments

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; MOUNTING AND ADJUSTMENTS 5.1. Mounting and timing of the knives The knives should be mounted as shown in fig. 11,12 and 13, according to the rule, that the cutting edges should be directed towards ground, so that a knife will lift the grass after cutting.
  • Page 18: Adjusting The Space Between Tine Conditioner's Mask And Its Shaft

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Fig.14. Disc turns KDF 300 CAUTION: Before you change the knife check disc turns ( Fig. 13, Fig.14. ) CAUTION: Different mounting of the knives will block the mower. When mounting pay particular attention to loose rotation of the knife on the knife holder pin.
  • Page 19: Replacing The Conditioner's Tines

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; + + + + - - - - Fig.15. Adjusting tine conditioner’s mask. 5.4. Replacing the conditioner’s tines (Models: KDF 260S and KDF 300S) Worn tines must be immediately replaced with new ones. Each time, before the work begins, check the conditioner’s tines along with the bolts on which the tines are mounted.
  • Page 20: Maintenance And Service

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Fig.17. Adjusting the force of the pressure of roller conditioner. 5.6. Maintenance and service 5.6.1.Checking the knives and knife holders All knives should have the same lengths and weights. Always check mower before starting work for damaged, missing and/or worn knives.
  • Page 21: Checking The Tension Of Tine Conditioner's Driving Chain

    KDF 260 S/W; KDF 300 S/W; 5.6.2. Checking the tension of tine and roller conditioners’ driving chain (Models: KDF 260 S/W and KDF 300 S/W) Drive from PTO shaft is transmitted by means of driving chain on the conditioner. The tensioner provides the constant tension of the chain and is regulated by the nut N (Fig.
  • Page 22: Daily Maintenance

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 5.6.3.Daily maintenance Everyday after work please carry out the following maintenance: remove grass and mud, check all visible units and parts and their connections; tighten all loose bolts and nuts and replace...
  • Page 23: Intersecting Axis Gear

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 6.2. Intersecting axis gear Everyday before starting work please check the oil level and, if needed, please refill after having removed the vent A on the top of the gear (Fig. 22.). The oil level can be checked through the check opening B on the side of the gear.
  • Page 24: Bearings And Joints

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Tab. 6. Ilość zalewanego oleju w przekładni zębatej napędu walca. Oil capacity Model Oil type Lubrication frequency Once every 3 seasons All models 80W90 (if working intensively) Fig.
  • Page 25 Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Tine conditioner lubrication points: Lubrication point Lubrication point Fig. 25. Bearing lubrication point Fig. 24. Punkt smarowania napinacza. Lubrication point Fig. 26. Bearing lubrication point...
  • Page 26 Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Roller conditioner lubrication points: Lubrication points Fig. 27. Bearing lubrication points. Lubrication point Fig. 28. Tensioner lubrication point.
  • Page 27: Defects And Their Repairs

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; DEFECTS AND THEIR REPAIRS. Defect Reason Repair Worn knives Replace knives Put on knives strictly acc. to Improperly mounted knives instructions. Reduce PTO rpm (recommended...
  • Page 28: Disassembly And Withdrawal From Use

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; DISASSEMBLY AND WITHDRAWAL FROM USE 8.1. Disassembly Before starting any repair or service the mower should be cleaned and any grass or dirt removed. Carefully check nuts and bolts for correct tension and the pins for wear. Replace as necessary.
  • Page 29: Warranty Terms

    2. The warranty period is for two years from the date of sale to the purchaser, stated above. 3. Any repair which is subject to warranty should be carried out by an authorised SaMASZ dealer. Upon completion of the repair the dealer must submit a warranty claim within 21 days.
  • Page 30: Warranty Repairs Record

    Front disc mower Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; CAUTION: When the warranty expires, repairs can be done for a payment by the entitled repair shops pointed by the dealer. The dealer is obliged to indicate them.

This manual is also suitable for:

Kdf 260 wKdf 260 sKdf 300Kdf 300 wKdf 300 s

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