SaMASZ KDT 180 Operator's Manual

SaMASZ KDT 180 Operator's Manual

Rear disc mower
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OPERATOR'S MANUAL
REAR DISC MOWER
KDT 180
KDT 220
KDT 220 W
KDT 220 S
KDT 260
KDT 260 W
KDT 260 S
KDT 260 SL
KDT 300
KDT 340
Serial No:
The original instruction
SAMASZ Sp. z o. o.
Poland, 15-161 Białystok, ul. Trawiasta 15
Rok założenia – 1984
tel. (+48) (85) 654-45-84
fax (+48) (85) 664-70-41
e-mail: samasz@samasz.pl
- 1,8 m
- 2,2 m
- 2,2 m
- 2,2 m
- 2,6 m
- 2,6 m
- 2,6 m
- 2,6 m
- 3,0 m
- 3,4 m
NIP PL-966-15-92-976
www.samasz.pl
IN221EN009
09.06.2014
EDITION NR 9

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Summary of Contents for SaMASZ KDT 180

  • Page 1 SAMASZ Sp. z o. o. Poland, 15-161 Białystok, ul. Trawiasta 15 Rok założenia – 1984 NIP PL-966-15-92-976 tel. (+48) (85) 654-45-84 fax (+48) (85) 664-70-41 e-mail: samasz@samasz.pl www.samasz.pl OPERATOR’S MANUAL REAR DISC MOWER KDT 180 - 1,8 m KDT 220...
  • Page 2 Well-proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ mowers. We congratulate you on the purchase of your new SaMASZ mower and wish you much pleasure and the very best work results through the years to come.
  • Page 3: Table Of Contents

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 IDENTIFYING THE MACHINE ......................2 INTRODUCTION ............................ 2 PROPER USE ............................3 3.1. Technical data ............................4 3.2. Design and working principle ....................... 5 3.3.
  • Page 4: Identifying The Machine

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 1. IDENTIFYING THE MACHINE Data plate is mounted to the mower’s main frame in the place shown below (Fig. 1). KDT 260 Fig. 1. Data plate place Fig.
  • Page 5: Proper Use

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 3. PROPER USE 1. Mower KDT is equipped with "Perfect Cut" cutterbar. Table 1 shows the differences in mowing height depending on angle at which cutterbars are set and what kind of skids are applied.
  • Page 6: Technical Data

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 CAUTION: Use of the mower for other purposes than the above mentioned is forbidden. Different use than the above mentioned will be considered as improper and may lead to revoking of the warranty.
  • Page 7: Design And Working Principle

    Main frame, on which the cutterbar (4) is situated, is supported by the springs (7). Swath discs (5) are mounted on the main frame. Fig. 3b. Parts of SaMASZ rear disc mower with tine conditioner 1 – 3-point linkage frame 6 –...
  • Page 8: Standard Equipment And Spare Parts

    Main frame, on which the cutterbar (4) is situated, is supported by the springs (7). Swath guides (5) are mounted on the main frame. Fig. 3c. Parts of SaMASZ rear disc mower with tine conditioner 1 – 3-point linakge frame 6 –...
  • Page 9: Safety Advice

    Lubricate the PTO shaft with high quality multi-purpose grease every 50 shaft operating hours. If access holes are available, lubricate fittings through access holes. PTO shafts of other brands with equivalent parameters could be used afer SaMASZ permission. CAUTION: Optional extra equipment should be ordered separately.
  • Page 10 Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Operation without safety guards as well as with the damaged or raised guards is not allowed (danger of the stones, etc. being thrown out). Damaged protective apron should be replaced with a new one.
  • Page 11: Transport

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 In the event of fatal failure, please call for technical service, and if an accident (in this case: road accident) occurs, respect first aid rules and contact responsible authorities.
  • Page 12: Putting The Mower Onto Another Vehicle For Transport

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 4.3.1. Putting the mower onto another vehicle for transport The driver and the carrier are responsible for mower’s transport safety. Equipment and parts must be secured during transport.
  • Page 13: Working Parts

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Fig. 6. Location of centre of gravity Tab. 4. Location of centre of gravity Model Dimension [mm] KDT 180 KDT 220 KDT 260...
  • Page 14: Residual Risk

    Useful life for hydraulic hoses is 5 years from their production date. 4.7. Residual risk Despite the fact, that SaMASZ Sp. z o.o. Białystok company – the manufacturer of the mower takes the responsibility for the mower design and manufacturing, in order to eliminate hazard, certain risk when operating the mower is unavoidable.
  • Page 15: Danger Of Liquid Ejection Out Of Hydraulic System

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 4.7.3. Danger of liquid ejection out of hydraulic system During connection of hydraulic hoses to hydraulic connectors make sure, that either tractor’ or mower’s hydraulic system is without pressure. During operation of hydraulic system always wear protective glasses and gloves.
  • Page 16: Warning Decals And Their Meaning

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 4.8. Warning decals and their meaning CAUTION: all warning decals should be clean and legible, lost or damaged decals must be replaced, please order new decals from your dealer or supplier.
  • Page 17 Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 N-48 N-49 N-50 Stay a way from mower’s Never stand near tractor’s 3-point Do not stay in the swinging area inclination area linkage while steering tractor’s lift of mower’s parts...
  • Page 18 Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 N-53 N-109 Fig. 7a.Warning decals placed on the mower without conditioner...
  • Page 19: Operation

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Fig. 7b.Warning decals placed on the mower with tine/roller conditioner CAUTION: Any spare part used for repair of the mower should have all warning decals provided by the manufacturer.
  • Page 20: Preparing The Mower For Transport

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Ł Fig. 8. Connecting the mower to Fig. 9. a) 1 - pin, 2 - bush, the tractor 3 – hole in the bar b) Z - lock CAUTION: Before disconnecting the mower put the pin 1 (Fig.
  • Page 21: Preparing The Mower For Transport On Public Roads

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Fig. 11. Rear disc mower in its transport position 5.3. Preparing the mower for transport on public roads To meet safety precautions concerning transport on the public roads in Poland the mower...
  • Page 22: Switching From Transport To Working Position

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 CAUTION: The PTO shaft should be mounted only during operation time and disconnected from tractor PTO for transport and service. Fig. 12 Instruction of PTO shaft shortening CAUTION: Use the machines with PTO shafts designed to drive them.
  • Page 23: Preparing The Mower For Work

    The proper distance between the end of cutterbar and tractor’s tyre Y should be about 0 to 10 cm for KDT 180, KDT 220, KDT 260. For KDT 300 Y should be from 30 to 40 cm. For KDT 340 from 50 to 60 cm.
  • Page 24: Operation (Mowing)

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 5.7. Operation (mowing) Dear operator, If the disc mower is your first experience (you have mowed with 2-drum mower) you need a piece of essential information: 1.
  • Page 25: Design And And Operation Of Safety Breakaway Device

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 5.7.2. Design and and operation of safety breakaway device In the event of hitting an immovable obstacle one of the safety device flat bars slides out and disconnects the safety device.
  • Page 26: Mounting And Adjustments

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 5.8. Dismounting mower from tractor CAUTION: When dismounting, make sure there is no person in between the mower and the tractor. To dismount the mower from the tractor:...
  • Page 27: Replacing The Knives

    Swath width is adjusted with swath guides mounted on the 3-point linkage frame of the cutterbar (Fig. 19). In order to adjust the guide, the following should be performed (for: KDT 180, KDT 220, KDT 260, KDT 300, KDT 340):...
  • Page 28 Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Fig. 19. Adjustment of swath guides: 1 - swath guide, 2 - locknuts, 3- arm adjustment screws, 4 - locknuts, 5- shield adjustment screws, 6- guide arm, 7- shield In order to set swath width, adjustment of swath guides (1) should be performed (Fig.
  • Page 29 Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Fig. 21. Adjustment of swath guides: 1- swath guide, 2 - adjustment screw CAUTION: Before you change the knife check disc turns (Fig. 22).
  • Page 30: Adjusting The Cutting Height

    Disc without the forming drum Fig. 22. Swath widths of SaMASZ disc mowers. By combining discs and forming drums, different swath widths can be reached 6.4. Adjusting the cutting height By means of upper link S (Fig. 8) adjust the cutting height.
  • Page 31: Adjusting The Space Between Tine Conditioner's Mask And Its Shaft

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Support chain is used to ensure 3-point linkage frame of the mower is always at the same height, to set the mowing unit parallel to the ground and to relieve the hydraulic lift of the tractor.
  • Page 32: Adjusting Force Of The Prssure Of Roller Conditioner

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 1. Scarfier shaft 2. Self-locking nut M16 oc. kl. 8 3. Flail 4. Bolt M16x60 kl. 10.9 Fig. 26. Parts of tine conditioner 6.8.
  • Page 33: Checking The V-Belts Tension

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 min. Fig. 28. Permissible wear of knife holder pin on disk a) knife base M12 b) knife base M12 with claw CAUTION: If the knife is missing or disc cover plate is damaged the vibrations may occur, which leads to cutterbar’s damage.
  • Page 34: Daily Maintenance

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Fig. 30a. Driving chain safety guard Fig. 30b. Roller gear cogbelt tension adjustment 6.9.4. Daily maintenance Everyday after work please carry out the following maintenance:...
  • Page 35: Lubrication

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 After that the following work should be carried out: remove any traces of rust and paint the area affected, check lubrication of intersecting axis gear and cutterbar. If leaks occur, remove them immediately.
  • Page 36: Roller Conditioner's Gearbox

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Model capacity Oil type Lubrication frequency Transol 680 ÷ 1000 Once every 3 seasons (acc. to ISO 3448 oil (if working intensively types...
  • Page 37: Bearings And Joints

    Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Lubrication point Lubrication points Fig. 35. Bearing lubrication point with Fig. 36. Bearing lubrication point with LT43 grease LT43 grease 7.4. Bearings and joints Every 50 mower working hours lubricate tine/roller conditioner’s bearings (Fig.
  • Page 38 Rear disc mowers Operator’s manual KDT 180; KDT 220 S/W; KDT 260 S,SL/W; KDT 300; KDT 340 Defect Reason Repair Too low spring tension – regulate spring tension acc. to instructions Slidind V-belts Worn V-belts – Replace V-belts Damaged tractor’s PTO...
  • Page 39: Disassembly And Withdrawal From Use

    Rear disc mowers Operator’s manual KDT 180;KDT 220 S/W;KDT 260 S/W; KDT 300;KDT 340 9. DISASSEMBLY AND WITHDRAWAL FROM USE 9.1. Disassembly Before starting any repair or service the mower should be cleaned and any grass or dirt removed. Carefully check nuts and bolts for correct tension and the pins for wear. Replace as necessary.
  • Page 40: Warranty Terms

    2. The warranty period is for two years from the date of sale to the purchaser, stated above. 3. Any repair which is subject to warranty should be carried out by an authorised SaMASZ dealer. Upon completion of the repair the dealer must submit a warranty claim within 14 days.
  • Page 41: Warranty Repairs Record

    CAUTION: The SaMASZ Company is continually working on improvement and development of all types and models of mowers. For this reason the form, accessories and technology of delivered products can change. No claims can be made based on the data, illustrations or descriptions contained in this manual or the spare parts catalogue.

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