SaMASZ KDF 260 Operator's Manual
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SaMASZ KDF 260 Operator's Manual

Front disc mower
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OPERATOR'S MANUAL
FRONT DISC MOWER
KDF 260
KDF 260 W - 2,6 m –
KDF 260 S - 2,6 m –
KDF 300
KDF 300 W - 3,0 m –
KDF 300 S - 3,0 m –
W – Mowers with roller conditioner
S – Mowers with tine conditioner
Firma SaMASZ
Firma SaMASZ
Firma SaMASZ
Firma SaMASZ
inŜ. Antoni Stolarski
Poland, 15-161 Białystok, ul. Trawiasta 30
Rok załoŜenia – 1984
NIP PL-542-010-21-58
tel. (+48) (85) 654 45 84
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
- 2,6 m –
from serial number 00006
from serial number 00001
from serial number 00001
- 3,0 m –
from serial number 00019
from serial number 00001
from serial number 00006
654 45 82
664 70 31
www.samasz.pl
IN229EN003
05.12.2007
EDITION NR 3

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Summary of Contents for SaMASZ KDF 260

  • Page 1 OPERATOR’S MANUAL FRONT DISC MOWER KDF 260 - 2,6 m – from serial number 00006 KDF 260 W - 2,6 m – from serial number 00001 KDF 260 S - 2,6 m – from serial number 00001 KDF 300 - 3,0 m –...
  • Page 2 Recommended inclination 4 - 5° towards mowing direction. It is allowed to work in horizontal position. Different inclination may damage the mower. DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN WORKING POSITION. DO NOT LIFT THE MOWER BEFORE THE MOWING DISCS HAVE COME TO COMPLETE STANDSTILL.

  • Page 3: Table Of Contents

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Contents page IDENTIFYING THE MACHINE ....................3 INTRODUCTION ........................3 PROPER USE ...........................4 3.1. Technical data..........................5 3.2. Design and working principle .....................6 3.3. Standard eqipment and spare parts ....................8 SAFETY ADVICE ........................9...

  • Page 4: Identifying The Machine

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; IDENTIFYING THE MACHINE Data plate is mounted to the mower’s main frame in the place shown below (Fig.1) Fig.1 Data plate place Fig. 2. Data plate...

  • Page 5: Proper Use

    PROPER USE a) mower without conditioner SaMASZ front disc mower is designed for mowing standing grass on meadows and in stone free fields. It is a machine for hay and green fodder production. When the high grass prevails, the first and the second cut should be mowed at the height level - 6-7 cm, but when the grass grows low –...

  • Page 6: Technical Data

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 3.1. Technical data Tab. 1. Specifications. Model KDF 260 KDF 300 KDF 260S KDF 300S 260W 300W Working width 2,6 m 3,0 m 2,6 m...

  • Page 7: Design And Working Principle

    (2) along with suspension frame (1). On the suspension frame there is mower’s triangle, which is designed to connect the mower to tractor’s front 3-point linkage. Over the cutterbar there are safety guards (10). Fig. 3b. Parts of SaMASZ front disc mower with tine conditioner. - 6 -...
  • Page 8 (1). On the suspension frame there is mower’s triangle, which is designed to connect the mower to tractor’s front 3-point linkage. Over the cutterbar there are safety guards (11). Fig. 3c. Parts of SaMASZ front disc mower with roller conditioner. 7 – Cutterbar drive shaft 1 –...

  • Page 9: Standard Eqipment And Spare Parts

    If access holes are available, lubricate fittings through access holes. E-kits need lubrication every 50 hours. See decal on guard if applicable. PTO shafts of other brands with equivalent parameters could be used afer SaMASZ permission. CAUTION: Optional extra equipment should be ordered separately.

  • Page 10: Safety Advice

    The mower is equipped with such elements as holders and brackets used to mount warning lights and plates. Combined lights and reflectors are mounted on the warning plates. We congratulate you on the purchase of your new SaMASZ mower and wish you much pleasure and the very best work results through the years to come.

  • Page 11: Transport

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Never leave the tractor’s engine running without supervision. Before you leave the tractor, turn off the engine and put off the key from tractor’s ignition switch,...

  • Page 12: Working Components

    Use only PTO shafts recommended by mower’s manufacturer 4.5. Residual risk Despite the fact, that company SaMASZ Białystok – the manufacturer of the mower takes the responsibility for design and manufacturing of the mower, in order to eliminate dangerous situations, certain risk during mower operation is unavoidable.

  • Page 13: Warning Decals And Their Meaning

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; During operation of hydraulic system always wear protective glasses and gloves. Check regularly hydraulic hoses. CAUTION: Residual risk always results from incorrect behaviour of mower’s operator.
  • Page 14 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Warning decals Meaning Id. Nr. Read the operator’s manual before putting the mower into operation. While making repairs the machine must be stopped. Operating is forbidden when any person is within the danger area of 50 m.
  • Page 15 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Warning decal Meaning Id. Nr Be extremely careful when PTO shaft is rotating. CAUTION: belt transmission, be extremely careful CAUTION: pulling-in parts - 14 -...
  • Page 16 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Warning decal Meaning Id. Nr CAUTION: cutting knives. Approach during operation is forbidden Never stand near tractor’s 3-point linkage while steering tractor’s lift. N-49 Do not stay in the swinging area of mower’s parts...
  • Page 17 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Warning decal Meaning Id. Nr Signs indicating transport holders N-40 Wear protective gloves N-52 Lower side safety guards before turning the drive on. N-48 max = 1050...
  • Page 18 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Caution: rotor Optimum work parameters 1. Inclination towards the front 4÷5 degrees which stands for 6÷7 cm of mowing height. 2. Operation speed ≥ 10 km/h.
  • Page 19 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Fig. 6a. Warning decals placed on the mower without conditioner. Fig. 6b. Warning decals placed on the mower with tine/roller conditioner. - 18 -...

  • Page 20: Operation

    KDF 260 S/W; KDF 300 S/W; OPERATION Attaching the mower to the tractor Mower KDF 260 works properly with tractors (class 2,0 and power from 70 HP Mower KDF 300 works properly with tractors (class 2,0 and power from 80 HP...

  • Page 21: Adjusting The Clearance Between Triangle's Hook And Lock

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 5.2. Adjusting the clearance between triangle’s hook and lock After the mower has been mounted and lifted and the clearance between triangle’s hook and lock has more than 1 mm (Fig.

  • Page 22: Mounting Pto Shaft

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Hydraulic cylinder lock Fig. 11a. Hydraulic cylinder and the lock in transport position. Fig. 11b. Front disc mower in its transport position. 5.5. Mounting PTO shaft PTO shaft’s end with friction clutch should be mounted on mower’s side.

  • Page 23: Switching From Transport To Working Position

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; CAUTION: Use the machines with PTO shafts designed to drive them. Before the work begins, check the safety guards (in tractor, mower and PTO shaft), if they are placed correctly and are not damaged.

  • Page 24: Operation (Mowing)

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 5.8. Operation Dear operator, If the disc mower is your first experience (you have mowed with 2-drum mower) you need a piece of essential information: 1.
  • Page 25 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; horizontally Shape of the stubble Stubble characteristics - around 4° Shape of the stubble Stubble characteristics - around 8° Shape of the stubble Fig.13. Shape of the stubble with cutterbar’s inclination 0°, 4° and 8°.

  • Page 26: Taking Turns Over Swaths

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 5.8.2. Taking turns over swaths. Lift the mower with hydraulic cylinder and take the turn. The mower does not need to be additionaly lifted by tractor’s 3-point linkage.

  • Page 27: Replacing The Knives

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 6.2. Replacing the knives Worn and/or damaged knives should be immediately replaced. Replace knives, if necessary, only in sets. Make sure all knives in a set are of the same length and weight.

  • Page 28: Adjusting The Space Between Tine Conditioner's Mask And Its Shaft

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; CAUTION: Before you change the knife check disc turns (Fig. 17, Fig. 18). CAUTION: Different mounting of the knives will block the mower. When mounting pay particular attention to loose rotation of the knife on the knife holder pin.

  • Page 29: Replacing The Conditioner's Tines

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 6.4. Replacing the conditioner’s tines (Models: KDF 260S and KDF 300S) Worn tines must be immediately replaced with new ones. Each time, before the work begins, check the conditioner’s tines along with the bolts on which the tines are mounted and tines’...

  • Page 30: Maintenance And Service

    6.6. Maintenance and service 6.6.1. Checking the knives and knife holders SaMASZ equips KDT mowers with two types of discs: - type I – to regular grass and mowers with conditioners. - type II – to high and inclined grass and mowers without conditioners.

  • Page 31: Checking The Tension Of Tine Conditioner's Driving Chain

    KDF 260 S/W; KDF 300 S/W; 6.6.2. Checking the tension of tine and roller conditioners’ driving chain. (Models: KDF 260 S/W and KDF 300 S/W) Drive from PTO shaft is transmitted by means of driving chain on the conditioner. The tensioner provides the constant tension of the chain and is regulated by the nut N (Fig.

  • Page 32: After-Season Maintenance

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; check all visible units and parts and their connections; tighten all loose bolts and nuts and replace all damaged and/or worn parts with new genuine ones,...

  • Page 33: Intersecting Axis Gear

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 7.2. Intersecting axis gears. Everyday before starting work please check the oil level and, if needed, please refill after having removed the vent A on the top of the gear (Fig. 26). The oil level can be checked through the check opening B on the side of the gear.

  • Page 34: Bearings And Joints

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Fig. 27. Roller conditioner’s gearbox lubrication points. 7.4. Bearings and joints Every 100 mower working hours lubricate tine/roller conditioner’s bearings and main joints of the mower (Fig.24, 25, 26 and 27).
  • Page 35 Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; Lubrication point Lubrication point Fig. 30. Bearing lubrication point with Fig. 31. Bearing lubrication points with LT 43 LT 43 grease. grease. Fig. 32. Tine conditioner tensioner’s lubrication point.

  • Page 36: Defects And Their Repairs

    Front disc mowers Operator’s manual KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; DEFECTS AND THEIR REPAIRS Defect Reason Repair Lack of knives Put on knives Worn knives Replace knives Improperly mounted knives Put on knives strictly acc. to (left –...

  • Page 37: Warranty Card

    2. The warranty period is for two years from the date of sale to the purchaser, stated above. 3. Any repair which is subject to warranty should be carried out by an authorised SaMASZ dealer. Upon completion of the repair the dealer must submit a warranty claim within 21 days.
  • Page 38 Kosiarki dyskowe czołowe Instrukcja obsługi KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 5) The following cases are not covered by warranty: a) wearing parts: disc, slides, sliding bushes Pcw and so on. These repairs may be done only at purchaser’s cost.

  • Page 39: Warranty Repairs Record

    Kosiarki dyskowe czołowe Instrukcja obsługi KDF 260; KDF 300; KDF 260 S/W; KDF 300 S/W; 11.2. Warranty repairs record Repairs description and changed spare parts Date, stamp and signature of repair shop Date, stamp and signature of repair shop. Date, stamp and signature of repair shop...

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