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molex 63819-3800 Manual

Hand crimp tool
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Hand Crimp Tool for CTX64 Receptacle Terminals
Modular Crimp Head
Order No. 63819-3870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: CTX64 Receptacle Terminals for 0.50, 0.75, 0.85mm
Terminal
Series No.
502306-0112
502306-0114
502306-0122
502306-0124
502306-0212
502306-0214
502306
502306-0222
502306-0224
502306-0405
502306-0406
502306-0409
502306-0410
34803-0112
34803-0114
34803-0122
34803-0124
34803-0212
34803-0214
34803
34803-0222
34803-0224
34803-0405
34803-0406
34803-0409
34803-0410
34863-0212
34863-0214
34863
34863-0405
34863-0409
Doc No: ATS-6381938HM
Revision: E
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form only
502306-0412
502306-2309
502306-0414
502306-2310
502306-1112
502306-3112
502306-1114
502306-3114
502306-1122
502306-3212
502306-1124
502306-3214
502306-2112
502306-3405
502306-2114
502306-3409
502306-2122
502306-3412
502306-2124
502306-3414
502306-2305
502306-5305
502306-2306
502306-5309
34803-0412
34803-2309
34803-0414
34803-2310
34803-1112
34803-3112
34803-1114
34803-3114
34803-1122
34803-3212
34803-1124
34803-3214
34803-2112
34803-3405
34803-2114
34803-3409
34803-2122
34803-3412
34803-2124
34803-3414
34803-2305
34803-5305
34803-2306
34803-5309
34863-0412
34863-3405
34863-0414
34863-3409
34863-3212
34863-3412
34863-3214
34863-3414
Release Date: 12-23-08
Revision Date: 09-24-15
and 20 AWG.
2
Wire Size
AWG
mm²
-
0.50mm2-0.85mm2
20 AWG
-
-
0.50mm2-0.85mm2
20 AWG
-
-
0.50mm2-0.85mm2
20 AWG
-
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-3800
Insulation Diameter
Strip Length
mm
In.
mm
1.40-1.90 .055-.075 4.00-4.50 .158-.177
1.40-1.90 .055-.075 4.00-4.50 .158-.177
1.40-1.90 .055-.075 4.00-4.50 .158-.177
In.
Page 1 of 6

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Summary of Contents for molex 63819-3800

  • Page 1 TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-3870 Order No. 63819-3800 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles  Precisely designed crimping profiles with simple contact positioning ...

  • Page 2: Definition Of Terms

    Hand Crimp Tool for CTX64 Receptacle Terminals 34970-3112 34970-3405 34970-3414 0.50mm2-0.85mm2 34970-3114 34970-3409 34970-5305 34970 1.40-1.90 .055-.075 4.00-4.50 .158-.177 34970-3212 34970-3412 34970-5309 20 AWG 34970-3214 Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab. DEFINITION OF TERMS BEND UP CONDUCTOR ROLLING...

  • Page 3: Operation

    Hand Crimp Tool for CTX64 Receptacle Terminals CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects - damage can occur to the tool or die. OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open.

  • Page 4: Maintenance

    3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 5 Hand Crimp Tool for CTX64 Receptacle Terminals CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet.

  • Page 6: Parts List

    Crimping Spring HANDLE SPRING M4 X 14mm LONG BHCS RATCHET RELEASE LEVER Figure 7 CRIMPING SPRING (2) Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381938HM Release Date: 12-23-08 Page 6 of 6 Revision: E Revision Date: 09-24-15...

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