ProMinent CHLORINSITU IIa Assembly And Operating Instructions Manual
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ProMinent CHLORINSITU IIa Assembly And Operating Instructions Manual

ProMinent CHLORINSITU IIa Assembly And Operating Instructions Manual

Chlorine electrolysis system
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Assembly and operating instructions
Chlorine electrolysis system
CHLORINSITU
IIa, 625 ... 2,500 g/h
®
EN
A2933
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 981413
Original operating instructions (2006/42/EC)
BA CI 019 12/19 EN

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  • Page 1 Assembly and operating instructions Chlorine electrolysis system CHLORINSITU IIa, 625 ... 2,500 g/h ® A2933 Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents Description of the system............4 1.1 Description and operation..........5 1.2 Labelling of Warning Information........6 1.3 User qualification............8 1.4 General safety information..........9 Storage and Transport............10 Components of the system..........11 3.1 CHLORINSITU ®...

  • Page 4: Description Of The System

    Description of the system Description of the system The system is used for water disinfection in: Potable water Cooling towers Various process water systems Swimming pools etc. The system is used to electrochemically produce ‘free chlorine’ (NaOCl solution) from sodium chloride. ‘free chlorine’...

  • Page 5: Description And Operation

    Description of the system 1.1 Description and operation The system produces free chlorine from a sodium chloride solution, as per the diagram below. A2934 Fig. 1: P&I flow diagram presented in accordance with DIN EN ISO 10628.

  • Page 6: Labelling Of Warning Information

    Description of the system Basic substances required Sodium chloride for the brine storage tank: Use CHLORINSITU ® salt. If you do not wish or are unable to do this, only use salt that is cer‐ tified in accordance with the EU Regulation 528/2012. Ensure that the salt meets the following specifications: min.
  • Page 7 Description of the system CAUTION! Nature and source of the danger Possible consequence: Slight or minor injuries. Material damage. Measure to be taken to avoid this danger. – Denotes a possibly hazardous situation. If the situation is disregarded, it could result in slight or minor injuries.

  • Page 8: User Qualification

    Description of the system 1.3 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 9: General Safety Information

    Description of the system 1.4 General safety information WARNING! Warning of hydrogen and mains voltage Only allow authorised technical personnel to open the system cabinet. WARNING! Warning of chemicals The lid of the product storage tank must be tightly closed as soon as product or hydrogen may be present in the product storage tank.

  • Page 10: Storage And Transport

    Storage and Transport Storage and Transport Storage WARNING! Storage of the system in unsuitable ambient condi‐ tions. – It is mandatory that the following storage instructions are adhered to. Unsuitable ambient conditions can result in mal‐ functions and faults in the installed system. When the system is in operation, this can also lead to hazards to the personnel.

  • Page 11: Components Of The System

    Components of the system Components of the system 3.1 CHLORINSITU ® G / H / I A2935 Fig. 2: The connectors must be made on site...
  • Page 12 Components of the system Connectors, to be installed on site. Installation External pipework Specification side Connectors, softened water (potable DN15/Ø20 Ø20 mm, PN16, PVCU, 2 ... 5 bar (g); > 10 water quality). PVCU l/min. Max. 0.05 °dH; 15 ... 25 °C A suitable non-return valve is needed for the water connector.
  • Page 13 Components of the system L / M A2936 Fig. 3: Cabinets and tanks.

  • Page 14: Preparation For Use

    Preparation for use Preparation for use WARNING! Danger due to operation of the system in unsuit‐ able locations. – Adhere to all national and local regulations relating to the use of chlorine. – In particular, it is the responsibility of the oper‐ ator to draw up an Explosion Protection Docu‐...

  • Page 15: Installation And Assembly

    Installation and assembly Installation and assembly 5.1 Check-list for assembly of the Chlorinsitu ® Installation process Tick Check whether the assembly location complies with the guidelines governing tempera‐ ture, safety, space, humidity etc. Clear the area in which the system is to be installed. Remove all packaging from and out of the system.
  • Page 16 Installation and assembly Installation process Tick Connect the actuator contact to the control cabinet - via the housing section (H). Remove the wire jumper between the contacts. Connect the “Level too low” level switch of the external product storage tank to the external product metering pump - via the housing section (H).

  • Page 17: Assembly And Installation Of The Chlorinsitu ® Iia

    Installation and assembly 5.2 Assembly and installation of the Chlorinsitu ® User qualifications, mechanical/hydraulic installation: trained Ä Chapter 1.3 ‘User qualification’ skilled personnel, see on page 8 User qualification, electrical installation: electrical technician, Ä Chapter 1.3 ‘User qualification’ on page 8 Check whether the assembly location complies with the guidelines governing temperature, safety, space, humidity, etc.
  • Page 18 Installation and assembly L / M A2936 Fig. 4: Cabinets and tanks. Product storage tank K Brine storage tank R Control cabinet M Production cabinet N Softener with frame Place the brine storage tank (K) and optionally an external product storage tank in their intended positions. Preferably position the brine storage tank in the direct vicinity of the system.
  • Page 19 Installation and assembly G / H / I A2935 Fig. 5: Connectors for the Chlorinsitu IIa system cabinet ® Connector, inlet for softened water Connector, brine inlet to brine pump Connector, softened water discharge to the brine storage tank Connector, waste water outlet Connector, brine to the softener Sleeve section, electrical power supply line Connector, product output from product pump...
  • Page 20 Installation and assembly B1016 Fig. 6: H system Glue an H system (pipework) to the outside air outlet to pre‐ vent dirt or rain water from penetrating inside (e.g. may be assembled using 3 T-pieces). CAUTION! – Do not position the air outlet in the vicinity of: –...
  • Page 21 Installation and assembly Connect the activation contact to the control cabinet - via the housing section (H). Remove the wire jumper between the contacts. Optional: Connect the “Low flow contact” outlet of the external product storage tank to the control cabinet - via the housing section (H).

  • Page 22: Operation

    Operation Operation User qualification, operation: instructed personnel, see Ä Chapter 1.3 ‘User qualification’ on page 8 The user interface Damage to the touchscreen Sharp or pointed objects can damage the plastic surface of the touch screen. Only use your finger or a touch pen to operate the touchscreen.
  • Page 23 Operation The user interface main menu for the No external enable Chlorinsitu -IIa ® Chlorinsitu ® 0.0 A Brine 0.0 L/h Chlorine B1007 Fig. 8: The user interface main menu The main menu for the user interface represents a simplified flow chart of the system as well as statuses and values.
  • Page 24 Operation User interface menu structure WATER FLOW MAIN MENU MENU No external enable Status AIR FLOW .0 A Settings TEMPERATURE CELL Service .0 L/h Chlorine PRODUCT STORAGE TANK POWER SUPPLY + CELL STATUS PRODUCTION HOURS TIME OPTIONS SETTINGS LANGUAGE SERVICE ALARM ALARM MESSAGES B1011...

  • Page 25: Navigation

    Operation 6.1 Navigation STATUS MENU Flow Airflow Temperature Storagetank Production hours Powersupply SETTINGS MENU Set Clock Options Language: Language: MENU No external enable English Dutch German French Status .0 A Settings 17/11/17 (Fri) 15:25 Service SCROLL .0 L/h Chlorine SCROLL DOWN 17/11/17 15:13 15:25...

  • Page 26: Status

    Operation 6.2 Status ‘STATUS’ view. You can read off different parameters in the 22.06.2020 Chlorinsitu -IIa ® 22.06.59 FLOW & Setpoint flow = 276 l/h DEGASSER LEVEL Water flow control valve: Control TEMPERATURE Water valve AIRFLOW Flow, in 0 l/h Flow, out 0 l/h PRODUCT STORAGE TANK...

  • Page 27: Commissioning

    Commissioning Commissioning WARNING! Danger of explosion due to hydrogen Fires and other ignition sources in the system's vicinity or the air exhaust line can ignite the hydrogen.

  • Page 28: Check-List For Commissioning

    Commissioning 7.1 Check-list for commissioning Commissioning process for Chlorin‐ situ ® Wear safety glasses. Wear safety gloves. Tab. 2: Check-list for commissioning, Chlorinsitu ® Step Prior to the start of commissioning, check that all preparations have been completed correctly. Check that the brine storage tank is sufficiently filled with the required salt. Open the water feed valve of your system.
  • Page 29 Commissioning Wear safety glasses. Wear safety gloves. Caution high voltage. Prior to the start of commissioning, check that all preparations have been completed correctly. Commissioning is divided into two phases. Commissioning preparation is used to monitor the installa‐ tion phase and should be performed prior to commissioning. Solve or eliminate problems or other observations on the installa‐...
  • Page 30 Commissioning Pre-commissioning checks Check: System connectors, fuses and external con‐ – nections of the product and brine storage tanks. whether the room is sufficiently well ventilated. – whether all lines comply with the P&ID. – – whether a mains switch / emergency stop switch is provided on the wall.
  • Page 31 Commissioning Slowly open the sampling tap and allow the air to bleed out. Once pure water flows from the tap, leave it running for 1 min. Then take a sample: Check the hardness of the soft‐ ened water (order no. Z90.2093, van den Heuvel Watertech‐ nologie b.v.).

  • Page 32: Alarm] / Troubleshooting Menu

    [ALARM] / Troubleshooting menu [ALARM] / Troubleshooting menu WARNING! Danger of explosion due to hydrogen Fires and other ignition sources in the system's vicinity or the air exhaust line can ignite the hydrogen. MENU Status Settings Service Time Date Status Text Error message text Error message text...

  • Page 33: Electrolysis Cells

    [ALARM] / Troubleshooting menu Alarm: Current too high This alarm occurs if the actual current is unusually high. The fol‐ lowing causes are possible: A problem in the current measurement or control. Alarm: Voltage too low This alarm occurs if the actual voltage lies below the limit value. The following causes are possible: The fuse is faulty.

  • Page 34: Alarm: Product Storage Tank

    [ALARM] / Troubleshooting menu Alarm: Temperature difference is too This alarm occurs if there is too low a temperature difference. The small. following causes are possible: The temperature at the installation place is too low. The process water temperature is too low. Alarm: The cell temperature (internal) This alarm occurs if the temperature at the inlet of one of the elec‐...

  • Page 35: Various Alarms

    [ALARM] / Troubleshooting menu Alarm: Level external storage tank too This alarm occurs if the liquid level in the external product storage high tank reaches the switch. The following causes are possible: The level switch in the external product storage tank is not working correctly.
  • Page 36 [ALARM] / Troubleshooting menu Alarm: Leak sensor collecting pan for This alarm occurs if liquid enters the protection tank of the product external product storage tank storage tank until it triggers the liquid level sensor. The following causes are possible: The external product storage tank has a leak.

  • Page 37: Maintenance And Repair

    Maintenance and repair Maintenance and repair WARNING! Danger of explosion due to hydrogen Fires and other ignition sources in the system's vicinity or the air exhaust line can ignite the hydrogen. 9.1 Maintaining the Operating Unit User qualification, maintenance instructed personnel, see Ä...

  • Page 38: Repair

    Maintenance and repair Interval Maintenance work Regularly Check whether the hardness of the water upstream of the softener is < 0.1°dH. Slowly open the sampling tap and allow the air to bleed out. Once pure water flows from the tap, leave it running for 1 min. Then take a sample: Check the hardness of the soft‐ ened water (order no.

  • Page 39: Disposal Of Used Parts

    Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it.

  • Page 40: Technical Data

    Technical data Technical data 11.1 Specifications of the Chlorinsitu ® IIa 625 ... 2500 g/h Capacity (FAC production) 625 g/h 1250 g/h 2500 g/h All technical data applies to an 15 kg/day 30 kg/day 60 kg/day ambient temperature of 20 °C and a water temperature of 15 °C System availability 24 h/day...

  • Page 41: Declaration Of Conformity For Machinery

    Declaration of Conformity for Machinery Declaration of Conformity for Machinery This declaration of conformity was issued at the manufacturer's sole responsibility. Manufacturer: Van den Heuvel Watertechnologie B.V. Glashorst 114 3925 BV Scherpenzeel Netherlands Excerpt from the Declaration of Conformity Tab. 3: Description and identification of the product Designation of the product: CHLORINSITU ®...

  • Page 42: Index

    Index Index Action, step by step ......2 Calcium ....... . . 6 Air flow .
  • Page 43 Index Transport ......10 Magnesium ......6 Main menu .
  • Page 44 Netherlands Telephone: +31 (0)33-2778600 Fax: +31 (0)33-2778399 Email: info@vdhwater.nl Internet: www.vdhwater.nl 981413, 1, en_GB DTP and Design: ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com © 2019...

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