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Assembly and operating instructions
Emergency chlorination station
EN
A2487
Target group: At least trained users, if not otherwise required.
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
981219
Original operating instructions (2006/42/EC)
Version: BA DST 014 07/20 EN
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Table of Contents
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Summary of Contents for ProMinent 1081318
- Page 1 Assembly and operating instructions Emergency chlorination station A2487 Target group: At least trained users, if not otherwise required. Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
- Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.
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Page 3: Table Of Contents
Table of contents Table of contents Introduction................4 Safety..................5 2.1 Labelling of Warning Information........5 2.2 General safety information..........6 2.3 Intended use..............6 2.4 User qualification............7 Storage and transport............8 3.1 Storage................. 8 3.2 Packaging material............8 Assembly and installation............. -
Page 4: Introduction
For the flushing and disinfection of potable water and process water lines at events, such as concerts, village fairs etc. Scope of delivery The emergency chlorination station 1081318 consists of the fol‐ lowing components: Support frame with collecting pan for a 35 kg canister (canister is not included in the scope of delivery of the metering station). -
Page 5: Safety
Safety Safety 2.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme. -
Page 6: General Safety Information
Only use the sensor in bypass fittings, which ensure the correct flow parameters (l/h, see Technical data). Pay attention to the resistance of the wetted materials of all units, referring to the ProMinent Resistance List in the product catalogue www.prominent.com . or at Check the resistance of any pre-mixed chemicals with the chemical manufacturer before using. -
Page 7: User Qualification
Safety The metering system is not intended for metering slightly flam‐ mable or explosive media. The metering system is not suitable for use in premises at risk of explosion. Do not operate the system under conditions other than those described in the technical data. 2.4 User qualification WARNING! Danger of injury with inadequately qualified per‐... -
Page 8: Storage And Transport
Storage and transport Storage and transport Ä Chapter 2.4 ‘User qualifica‐ User qualification: instructed user tion’ on page 7 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... -
Page 9: Assembly And Installation
Assembly and installation Assembly and installation User qualification, mechanical installation: trained and qualified Ä Chapter 2.4 ‘User qualification’ on page 7 personnel, see User qualification, electrical installation: Electrical technician, Ä Chapter 2.4 ‘User qualification’ on page 7 Installation site The metering system is not suitable for installation outdoors. Ensure that the metering system is easily accessible for operation and maintenance. -
Page 10: Start Up
Start up Start up WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. -
Page 11: Operation
Operation Operation Ä Chapter 2.4 ‘User qualification’ User qualification: trained user, on page 7 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... - Page 12 Operation Calibration - precision Normally the pump does not have to be calibrated. However, the pump should be calibrated for pre‐ cise metering. With individual pumps in the product range, the capacity can systematically deviate by -5% to +10% from the specified capacity. A reproducibility of ±2 % from the specified capacity remains as a deviation after calibration.
- Page 13 Operation Check whether the capacity or stroke rate in the continuous display is not too low for calibration. Lead the suction hose into a measuring cylinder containing the feed chemical – make sure that the discharge hose is installed permanently (operating pressure, ...!). [Priming] ) if the suction Prime the feed chemical (press ...
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Page 14: Control Using The Contact Water Meter
Operation Turn the [Clickwheel] to go to the "Concentration" continuous display (ppm or %). Enter the required mass concentration of feed chemical in [Clickwheel] . the main flow by pressing and turning the 6.1.2 Control using the contact water meter 6.1.2.1 Calibration ‘Menu / Information è... - Page 15 Operation P_G_0071_SW [Clickwheel] to scroll through the continuous display Preparation Use the to check whether litres or gallons have been selected. If the incorrect volume unit has been selected, correct it in ‘Menu / Information è Settings è System Volume unit’ menu. è...
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Page 16: Control Using An Inductive Flow Meter Idm
Operation Select ‘Contact’ - ‘Operating mode’ and simply confirm the [Clickwheel] (settings poten‐ associated menu items with the tially configured in other operating modes remain saved). ‘Concentration’ in the ‘Set up’ menu. Select ‘active’ in the ‘Concentration control’ menu item and [Clickwheel] . - Page 17 Operation ‘Calibr. factory’ = Actual value (measured) / Set‐ point (required) Calibration WARNING! If the feed chemical is hazardous, take appropriate safety precautions when performing the following calibration instructions. Observe the material safety data sheet for the feed chemical! P_G_0071_SW [Clickwheel] to scroll through the continuous display Preparation Use the...
- Page 18 Operation Press the [Clickwheel] . ‘Menu / Information è Settings’ ð The pump returns to the menu. 6.1.3.2 Adjusting the analogue signal Procedure Ä Chapter 6.1.1.1 ‘Calibration’ Calibrate the metering pump, on page 11 ‘Automatic’ - ‘on’ Check whether the metering pump is set to metering mode.
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Page 19: Maintenance And Repair
Maintenance and repair Maintenance and repair User qualification, maintenance and repair: trained qualified Ä Chapter 2.4 ‘User qualification’ on page 7 personnel, see WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... - Page 20 Maintenance and repair Flushing: The metering pumps can only be flushed from the suction side to the discharge site. Connect the suction lance to the flushing medium. Make sure that you use a flushing medium that does not cause serious chemical reactions with any residual feed chemical.
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Page 21: Decommissioning
Decommissioning Decommissioning Ä Chapter 2.4 ‘User qualification’ User qualification: trained user, on page 7 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... -
Page 22: Disposal Of Used Parts
Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it. -
Page 23: Technical Data
Technical data Technical data The technical data for the metering pump can be found in the product-specific operating instructions. Parameter Value Capacity of the GMXa 1604 PVT: max. 1.55 l/h Back pressure: max. 10 bar For potable water volumes: < 4000 m /h with chlorine addition of 0.4 mg/l <... -
Page 24: Appendix
Plain washer, DIN 9021, 5.3/15, A2 469040 Hexagon nut DIN 934, M 5, A2 1028387 “Use eye protection” warning sign, 50 mm 1028388 “Use hand protection” warning sign, 50 mm 1024586 Connector kit 12x 6, PVT 982893 Operating instructions for emergency chlorination station, 1081318 EN... -
Page 25: Ec Declaration Of Conformity For Machinery
In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the... -
Page 26: Index
Parts list ....... 24 ProMinent Resistance List ....6 Recycling . - Page 28 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 981219, 2, en_GB © 2020...
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