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Maintenance instructions
Chlorine electrolysis system
CHLORINSITU
Target group: technical personnel.
These maintenance instructions are only valid in conjunction with the installation and operating instructions for the CHLOR‐
INSITU
IIa 625 - 2500.
®
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
999734
IIa 625 ... 2500 g/h
®
Original operating instructions (2006/42/EC)
A2933
Version: BA CI 021 05/21 EN
EN
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Summary of Contents for ProMinent CHLORINSITU IIa 625
- Page 1 Maintenance instructions Chlorine electrolysis system CHLORINSITU IIa 625 ... 2500 g/h ® A2933 Target group: technical personnel. These maintenance instructions are only valid in conjunction with the installation and operating instructions for the CHLOR‐ INSITU IIa 625 - 2500. ® Please carefully read these operating instructions before use.
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Page 2: Table Of Contents
Table of contents Table of contents Safety..................3 Maintenance of the Chlorinsitu ® IIa 625 ... 2500 g/h..... 4 2.1 Warning information............4 2.2 Recommendation for the pre-maintenance weeks..4 2.3 Maintenance intervals........... 4 2.4 You will need the following for maintenance....4 2.4.1 Protective clothing............. -
Page 3: Safety
Safety Safety WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. -
Page 4: Maintenance Of The Chlorinsitu ® Iia 625
Maintenance of the Chlorinsitu ® IIa 625 ... 2500 g/h Maintenance of the Chlorinsitu IIa 625 ... 2500 g/h ® 2.1 Warning information WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... -
Page 5: Contents Of The Capacity-Specific "Maintenance Pack 1" (Annual Maintenance)
Maintenance of the Chlorinsitu ® IIa 625 ... 2500 g/h appropriate clothing and shoes, refer to the material safety data sheet. 2.4.2 Contents of the capacity-specific “Maintenance Pack 1” (annual maintenance): Maintenance Pack 1 = MP1 1 - Test kit for softened water < 0.1 °dH, 2 - Water filter (optional), 3 - 3 filter mats for the fan, 4 - Spare parts kit: brine metering, complete,... -
Page 6: Canister
Maintenance of the Chlorinsitu ® IIa 625 ... 2500 g/h 2.4.7 Canister Only with acid cleaning: appropriate number and size of canisters to dispose of the diluted hydrochloric acid. 2.4.8 Service passwords Your sales partner will provide you with the service password. 2.5 Before undertaking maintenance work: Check and note the following Check the content of the alarm sequence of events in the ‘Service’... -
Page 7: Annual And 3-Yearly Maintenance Steps When Using Mp1 And Mp3
Annual and 3-yearly maintenance steps when using MP1 and MP3 Annual and 3-yearly maintenance steps when using MP1 and [START/STOP] key in the main menu to stop the Use the system. Rinsing the suction side: 1 - Remove both foot valves from the brine tank. 2 - Insert both suction hoses into a 10-litre bucket filled with water and rinse the suction hoses. - Page 8 Annual and 3-yearly maintenance steps when using MP1 and MP3 Maintaining the optional chlorine Maintain the optional chlorine metering pump: metering pump WARNING! The chlorine metering pump and the hoses are filled with NaOCI. – Take precautionary measures as per the material safety data sheet.
- Page 9 Annual and 3-yearly maintenance steps when using MP1 and MP3 A3317 Fig. 1: Water softener test valve (1) Disconnect the water supply. Open and close the water soft‐ ener test valve (1) several times to bring the system to atmospheric pressure. Replacing the water filter B1111 Fig.
- Page 10 Annual and 3-yearly maintenance steps when using MP1 and MP3 Connect up the power supply, but do not yet connect up the water supply. A3318 Fig. 3: Disconnect the brine pipework (1) from the inlet of the cells. Disconnect the brine pipework (1) from the inlet of the cells. Have a vessel ready to collect any water that escapes.
- Page 11 Annual and 3-yearly maintenance steps when using MP1 and MP3 A3319 Fig. 4: Pipework, 1, 2, 3 Remove the pipework (1/2/3) from under the cells. 1 - Have a vessel ready to collect water that will immediately escape. 2 - Replace all sealing rings on the couplings. 3 - Reconnect the pipes if you do not wish to perform acid cleaning.
- Page 12 Annual and 3-yearly maintenance steps when using MP1 and MP3 Reconnect the pipes if you do not wish to perform acid cleaning. Do not connect the pipes if you wish to perform acid cleaning. A3324 Fig. 6: Threaded connectors of the flow sensor Open both flow sensor threaded connectors in the outlet.
- Page 13 Annual and 3-yearly maintenance steps when using MP1 and MP3 B1113 Fig. 7: Flow sensor 1 - Loosen the pipework between the cells and the flow sensor (left part at the top of the image) and remove this pipework. The temperature sensor must remain in the line.
- Page 14 Annual and 3-yearly maintenance steps when using MP1 and MP3 Switching on the water supply Switch on the water supply again: 1 - Slowly open the water supply valve. 2 - Slowly open the valve for softened water to release the air.
- Page 15 Annual and 3-yearly maintenance steps when using MP1 and MP3 System capacity, g/h 1250 2500 Feed rate in litres/h Rinse the cell(s) and brine metering 1 - Route the suction hose into the bucket filled with water. pump with water: 2 - Start up the brine metering pump by turning the dial from STOP to “100 %”...
- Page 16 Annual and 3-yearly maintenance steps when using MP1 and MP3 Calibrating the brine metering pump Prepare for calibration of the brine metering pump: 1 - If you have not yet done so: Replace the brine injection valve. 2 - If you have not yet done so: Carry out maintenance on the brine metering pump as per the operating instruc‐...
- Page 17 Annual and 3-yearly maintenance steps when using MP1 and MP3 Noting the cell data Note down the data for the cells. Allow the system to produce continuously for a minimum of 5 minutes. That suffices for an initial test. Complete warm-up of the cells would need 30 minutes.
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Page 18: Maintenance Check-List
Maintenance check-list Maintenance check-list CIIa serial number: CIIa capacity: Commissioning date: Maintenance interval: annually every 3 years every 5 years Performed by: Date: Remarks: Pre-maintenance performance values: Cell current [A]: Cell voltage [V]: Temperature at cell input [°C]: Temperature at cell output [°C]: Cell flow on [l/h]: Cell flow off [l/h]: Production hours [hours]:... - Page 19 Maintenance check-list Room air suction opening free (> 225 cm Does the unit stop after the cabinet door is opened? Replace the water filter. Change or clean the air intake filter. At least every 3 years: Cleaning of the cell(s) with acid is recommended but is not nec‐ essary in each case.
- Page 20 Maintenance check-list Post-maintenance performance values: Cell current [A] Cell voltage [V] Temperature at cell input [°C] Temperature at cell output [°C] Cell flow on [l/h] Cell flow off [l/h] Production hours [hours] Days until next maintenance [days] Water hardness < 0.05 °dH? [yes / no] Check the orange screw lid of the internal storage tank.
- Page 24 Netherlands Telephone: +31 (0)33-2778600 Fax: +31 (0)33-2778399 Email: info@vdhwater.nl Internet: www.vdhwater.nl 999734, 1, en_GB DTP and Design: ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com © 2021...
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