Wacker Neuson IEC Operator's Manual

Wacker Neuson IEC Operator's Manual

Internal vibrator

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Model
Document
Issue
Version
Language
Operator's manual
Internal vibrator
IEC
5100036868
02.2019
03
en
IEC

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Summary of Contents for Wacker Neuson IEC

  • Page 1 Operator's manual Internal vibrator Model Document 5100036868 02.2019 Issue Version Language...
  • Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
  • Page 3: California Proposition 65 Warning

    1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 4: Table Of Contents

    CALIFORNIA Proposition 65 Warning ................. 3 Preface ........................... 5 Introduction ........................... 6 Means of representation for this operator's manual..............6 Wacker Neuson representative ....................6 Described machine types ......................6 Identification of the machine ......................7 Safety ............................8 Principle ............................8 Qualification of the operating personnel ..................
  • Page 5: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.
  • Page 6: Introduction

    This symbol is used for lists.  Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.
  • Page 7: Identification Of The Machine

    3 Introduction Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This information is needed to order spare parts and when requesting additional technical information.  Enter the information of your machine into the following table: Designation Your information Group and model...
  • Page 8: Safety

    It is no problem to install spare parts from Wacker Neuson. Im Internet unter www.wackerneuson.com. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual.
  • Page 9: Qualification Of The Operating Personnel

    Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the original parts in design and quality. Only use accessories from Wacker Neuson.
  • Page 10: Protective Gear

    When wearing ear protection while working, you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a signal tone sounds. Wacker Neuson recommends that you always wear ear protection. Transport Switching off the machine Before you transport the machine, switch it off and pull the plug out of the plug receptacle.
  • Page 11: Operating Safety

    4 Safety Restarting Machines, machine parts, accessories or tools that were detached for transport purposes must be re- mounted and fastened before restarting. Only operate in accordance with the operating instructions. Operating safety Explosible environment Never operate the machine in a potentially explosive environment. Work environment Familiarize yourself with your work environment before you start work.
  • Page 12: Safety During The Operation Of Hand Machines

    A motor generator which ensures the same separation from the power supply as an isolating  transformer (IT network or electrically isolated). Safety isolating transformer according to IEC/DIN EN61558-2-23 with an input power of at least 2,500  VA for only one single consumer.
  • Page 13: Maintenance

    Do not unplug the power cable by pulling on the cable. Protect the power cable from heat, oil and sharp edges. If the power cable is damaged or the plug is loose, have it replaced immediately by your Wacker Neuson representative.
  • Page 14: General Safety Instructions For Power Tools

    5 General safety instructions for power tools General safety instructions for power tools WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electic shock, fire and/or serious injury.
  • Page 15 5 General safety instructions for power tools a) Do not force the power tool.Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off.
  • Page 16: Safety And Information Labels

    6 Safety and information labels Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible.  Replace any missing or illegible labels.  The item numbers for the labels are in the parts book. The following labels are found on the switch housing inverter: 1, 2, 3 Item...
  • Page 17: Structure And Function

    7 Structure and function Structure and function Scope of delivery The internal vibrator is delivered completely mounted. The scope of delivery includes: Machine.  Operator's manual.  Application Use the machine only as intended, see chapter Safety, Proper use. Design - R with rubber seal cap The machine is protected from damage of the formworks by the rubber seal cap.
  • Page 18: Components And Operator's Controls

    8 Components and operator's controls Components and operator's controls Item Designation Item Designation Vibrator head ON/OFF switch Protective hose Power cable with Plug Switch housing with Inverter 100_0101_cp_0016.fm...
  • Page 19: Transport

    9 Transport Transport WARNING Improper handling can result in injury or serious material damage.  Read and follow all safety information of this operator's manual, see chapter Safety. WARNING This warning notice indicates possible hazards that can result in serious injury or even death.
  • Page 20: Use And Operation

    10 Use and operation 10 Use and operation WARNING Improper handling can result in injury or serious material damage.  Read and follow all safety information of this operator's manual, see chapter Safety. 10.1 Prior to starting the machine After unpacking, the machine is ready for operation. Checking the machine ...
  • Page 21 10 Use and operation WARNING Starting of the machine. Danger of injuries from uncontrolled starting of the machine.  Deactivate the machine before connection to the electric power supply. 1. Switch off the machine via the ON/OFF switch. WARNING Electrical voltage. Injuries from electrocution.
  • Page 22: Decommissioning

    10 Use and operation Compacting fresh concrete 1. Quickly immerse the vibrator head in the fresh concrete, hold it for several seconds and slowly pull it out again. 2. Immerse the vibrator head in all areas of the formwork and compact the fresh concrete. Notes: Compact especially intensively in the area of formwork corners.
  • Page 23: Cleaning

    10 Use and operation 10.4 Cleaning Cleaning the machine  Clean the machine and all components with water after each use. NOTES You can remove concrete residuals by immersing the running machine into gravel. 100_0101_op_0018.fm...
  • Page 24: Maintenance

    If the lower part of the vibrator head assembly needs to be replaced, fill it with sufficient oil. Secure the lower part of the vibrator head assembly accordingly. Have this work performed by the service department of the Wacker Neuson contact partner. 100_0101_mt_0018.fm...
  • Page 25: Maintenance Work

     Wear is highest at the end of the vibrator head. Let the vibrator head be exchanged by your Wacker Neuson contact if the wear dimensions are reached at a certain point. The vibrator head assembly must be replaced by the service department of the Wacker_Neuson contact partner.
  • Page 26: Disposal

    12 Disposal 12 Disposal 12.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws.
  • Page 27: Technical Data

    13 Technical data 13 Technical data 13.1 IEC45 Designation Unit IEC45/120/3 US IEC45/120/8 US Item no. 5100036227 5100036228 Rated current Rated voltage Rated frequency 50 – 60 Rated input power ** 0,56 Phases Vibration range in air mm (in) 2,3 (0.09) Vibrations 12,000 Vibrator head diameter...
  • Page 28: Iec58

    13 Technical data 13.2 IEC58 Designation Unit IEC58/120/3 US IEC58/120/8 US Item no. 5100036229 5100036350 Rated current 10,0 Rated voltage Rated frequency 50 – 60 Rated input power ** 0,72 Phases Vibration range in air mm (in) 2,9 (0.11) Vibrations 12,000 Vibrator head diameter mm (in)
  • Page 29: Extension Cable

    13 Technical data 13.3 Extension cable WARNING Electrical voltage. Injuries from electrocution.  Check power cable and extension cable for signs of damage.  Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of class rating I, see chapter Technical Data).
  • Page 30: Glossary

    14 Glossary 14 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance No special protection, other than the basic insulation. No grounded conductor.
  • Page 31: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product IEC45, IEC58 Product type Internal vibrator Function of product Compacting of concrete...

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