Wacker Neuson BPU 2540A Operator's Manual
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Wacker Neuson BPU 2540A Operator's Manual

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0203079en
005
10.2010
Vibratory plate
BPU
2540A, 3050A, 3750Ats
Operator´s Manual

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  • Page 1 0203079en 10.2010 Vibratory plate 2540A, 3050A, 3750Ats Operator´s Manual...

  • Page 2: Tel.: +49-(0)89-354

    Manufacturer Wacker Neuson SE Preußenstraße 41 80809 München www.wackerneuson.com Tel.: +49-(0)89-354 02-0 Fax: +49-(0)89-354 02-390 Translation of the original operator's manual in German...
  • Page 3 Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION Description of function TRANSPORT TO WORK SITE, RECOMMENDATIONS ON COMPACTION Transport to work site Recommendations on compaction OPERATION Engine check before starting Starting the engine Operation the engine Forward and reverse motion Stopping the engine MAINTENANCE Maintenance schedule Engine oil Hydraulic control...
  • Page 5 Installation of accessories which are not from Wacker Neuson. It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual.
  • Page 6 Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the orig- inal parts in design and quality. Only use accessories from Wacker Neuson.
  • Page 7 2 Safety Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Failure to comply with this operator's manual. Improper handling. Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality.

  • Page 8: Qualification Of The Operating Personnel

    2 Safety Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start and operate the machine.
  • Page 9 When wearing ear protection while working, you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a sig- nal tone sounds. Wacker Neuson recommends that you always wear ear protection. Transport Switching off the machine Before you transport the machine, it must be switched off, and the engine must be given sufficient time to cool down.
  • Page 10 2 Safety Lifting When lifting the machine, observe the following instructions: Designate a skilled person to guide you for the lifting procedure. You must be able to see or hear this person. Use only suitable and certified hoisting gear, lifting tackle and load-bearing equipment with sufficient lifting capacities.
  • Page 11 2 Safety Work environment Familiarize yourself with your work environment before you start work. This in- cludes e.g. the following items: Obstacles in the work and traffic area. Load-bearing capacity of the ground. The measures needed to cordon off the construction site from public traffic in particular.
  • Page 12 2 Safety Switching off the machine Switch off the engine in the following situations: Before breaks. If you are not using the machine. Store the machine in such a way that it cannot tilt, fall or slip. Storage location After operation, allow the machine to cool and then store it in a sealed-off, clean and dry location protected against frost and inaccessible to children.
  • Page 13 You must also comply with the relevant guidelines and regulations, particularly DIN 4150-3. The foundation must also have sufficient load-bearing capacity to withstand the compaction energy. In case of doubt involve a soil mechanics specialist in the evaluation. Wacker Neuson is not liable for any structural damage. Operator's manual...
  • Page 14 2 Safety Safety during the operation of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line, tank and fuel cap at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately.
  • Page 15 2 Safety Safety precautions when refueling Please observe the following safety-relevant instructions when refueling: Do not refuel near open flames. Do not smoke. Turn off the engine before refueling and allow it to cool down. Refuel in a well-ventilated environment. Wear fuel-proof protective gloves and, if there is the possibility of spraying, protective goggles and clothing.
  • Page 16 This machine is equipped with an EPA-certified engine. Modifying the motor speed influences the EPA certification and emission. The motor may only be set by a skilled technician. For more detailed information, contact your nearest motor or Wacker Neuson representative. Health hazard due to exhaust fumes...
  • Page 17 Dispose of replaced or spilled operating fluids according to the applicable regulations for environmental protection. If operating fluids escape from the machine, cease operation of the machine and have it repaired immediately by your Wacker Neuson representative. Operator's manual...

  • Page 18: Safety And Information Labels

    2 Safety 2.10 Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. Item Label Description...
  • Page 19 2 Safety Item Label Description Improper handling can cause serious damage to the engine. When using the integrated wheels, always turn off the engine. If the engine is running, engine lubrica- tion cannot be ensured in the transport position. There is also a danger that oil may leak out of the engine crankcase breather.

  • Page 20: Technical Data

    3 Technical data Technical data Machine Designation Unit BPU 2540A BPU 3050A BPU 3750Ats Item no. 0008758 0008763 0610408 0610360 0610361 0610423 Length x width x height mm (ft) 733,5 x 400 x 733,5 x 500 x 1175 (2.4 x 1.6 x 3.8) (guide handle in transport 1163 (2.4 x 1.3 x...
  • Page 21 3 Technical data Drive motor Designation Unit 2540A 3050A 3750ATS Manufacturer Honda Type GX160 GX270 Combustion method 4-cycle Engine type Gasoline engine Cooling Air cooling Engine displacement cm³ (in³) 163 (9.9) 270 (16.5) Cylinder Rated output* Engine speed 2,800 Fuel type Regular gasolino, lead-free (>86 oktane) Fuel consumption...
  • Page 22 3 Technical data Exciter Designation Unit 2540A 3050A 3750ATS Vibrations rpm (Hz) 5,400 (90) Centrifugal force Oil specification Fuchs Titan Unic 10W40 MC (SAE 10W40) Oil quantity l (qt) 0.6 (0.63) Hydraulic Designation Unit 2540A 3050A 3750ATS Fuchs Renolin MR 520 Oil specification l (qt) 0,4 (0.42)

  • Page 23: Description

    DESCRIPTION Description of function The vibration required for compaction is produced by the exciter (5) which is firmly joinded to the lower mass (4). This exciter (5) is designed as a central vibrator with aligned vibrations. Such a principle permits the direc- tion of vibration to be changed by turning the eccentric weights (13).

  • Page 24: Transport To Work Site, Recommendations On Compaction

    TRANSPORT TO WORK SITE, RECOMMENDATIONS ON COMPACTION Transport to work site Conditions: To transport the vibration plate, use only suitable lifting equipment with a minimum load-bearing capacity of 250 kg. Only attach suitable tackle at the central lifting point (15) provided. Always tie down the vibratory plate by the protective frame (14) and latch the center pole in place during transport of the vibratory plate on the loading area of a transport vehicle.

  • Page 25: Operation

    OPERATION Engine check before starting 1. Oil level check Insert dipstick in oil filler neck, but without screwing in. If oil level is low, fill to the top of the oil filler neck with high grade Fuchs Titan Unic 10W40 MC oil. ATTENTION! Place machine in horizontal position before checking engine oil level.
  • Page 26 OPERATION 3. Pull the throttle lever (6) back slightly. 4. Turn the engine switch to the „I“ position. 5. Pull the starter grip lightly until resistance is felt, then pull briskly. Caution: Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.

  • Page 27: Operation The Engine

    OPERATION Operation the engine As the engine warms up, gradually move the choke lever to the OPEN position. Position the throttle lever for the desired engine speed. Oil alert system The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crank- case.

  • Page 28: Stopping The Engine

    OPERATION Stopping the engine To stop the engine in an emergency, turn the engine switch to the „0“ position. Under normal conditions, use the following procedure: 1. Push the throttle lever forward all the way to the stop. 2. Turn the ignition switch to the „0“ position. 3.

  • Page 29: Maintenance

    MAINTENANCE Maintenance schedule Parts Maintenance jobs Maintenance interval Air filter Check for external damage and tight fit. daily Check filter cartridge, clean or replace if necessary. Fuel tank Check tank lid for tight fit, replace if necessary. Engine oil Check oil level, top up if necessary. Exciter Check for tightness.

  • Page 30: Engine Oil

    MAINTENANCE Engine oil Check oil level: The engine must be horizontally place when filling in oil or checking the oil level. Check oil level with dip stick (16). If oil level is to low, top up with brand quality oil Fuchs Titan Unic 10W40 MC through oil feed opening (16).

  • Page 31: Hydraulic Control

    MAINTENANCE Hydraulic control Check oil level: 1. Move centre pole into vertical position. 2. Push operating control handle (7) to forward travel position. 3. Open filler bore (17). 4. The oil level must reach the upper edge of the gear; add Fuchs Renolin MR 520 hydraulic fluid if required.

  • Page 32: Fuel Strainer Cup Cleaning

    MAINTENANCE Fuel strainer cup cleaning Turn the fuel valve to Off. Remove the sediment cup and O-ring, and wash them in nonflammable or high flash point solvent. Dry them thoroughly, and reinstall securely. Turn the fuel valve on, and check for leaks. Spark plug Caution: Never use a spark plug of incorrect heat range.

  • Page 33: Air Filter Service

    MAINTENANCE Air filter service A dirty air filter will restrict air flow to the carburettor. To prevent carburettor malfunction, service the air filter regularly. Service more freqently when operating the engine in extremely dusty areas. Warning: Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or ex- plosion could result.

  • Page 34: Faults

    FAULTS Reverse speed too low Cause: - Too little hydraulic oil in the centre pole head. - Air in hydraulic control. Remedy: - Top up hydraulic oil. - Bleed system. Forward speed too low Cause: - Too much oil in centre pole head. Remedy: - Correct oil level in accordance with mark.

  • Page 35: Emission Control Systems Information And Warranty

    4 Emission control systems information and warranty Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emis- sion warranty statement.
  • Page 36 Before using an oxygenated fuel, confirm the fuel's contents. Some states / Prov- inces require this information to be posted on the fuel pump. The following are Wacker Neuson approved percentages of oxygenates: Ethanol - (ethyl or grain alcohol) 10% by volume. You may use gasoline contain- ing up to 10% ethanol by volume (commonly referred to as E10).

  • Page 37: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson SE Preußenstraße 41, 80809 München Product Type BPU 2540A BPU 3050A BPU 3750Ats Product type Vibrating plate Item no. 0008758 0008763 0610408 Installed power output Measured sound pow- dB(A) er level Guaranteed sound...

This manual is also suitable for:

Bpu 3750atsBpu 3050a

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