Wacker Neuson BS 600 Operator's Manual

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OPERATOR'S MANUAL
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0154635en
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Rammer
BS 600
BS 700
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Summary of Contents for Wacker Neuson BS 600

  • Page 1 0154635en 0503 Rammer BS 600 BS 700 OPERATOR’S MANUAL...
  • Page 3: Table Of Contents

    BS 600/BS 700 Table of Contents Foreword Emission Control System Information Safety Information Operating Safety ................11 Operator Safety while using Internal Combustion Engines ....12 Service Safety ..................13 Label Locations .................. 14 Safety Labels ..................15 Operating Labels ................18 Technical Data Rammer ....................
  • Page 4 Table of Contents BS 600/BS 700 Maintenance Periodic Maintenance Schedule ............26 Air Cleaner ..................27 Lubrication ...................28 Shoe Hardware ...................28 Carburetor Adjustments ..............29 Storage ....................29 Transportation ..................30 Troubleshooting ...................31 wc_bo0154635005enTOC.fm...
  • Page 5 Foreword CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California WARNING to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model.
  • Page 6 Emission Control System Information Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
  • Page 7 Emission Control System Information Replacement Parts The emission control systems on your Wacker engine were designed, built, and certified to conform with EPA and California emissions regulations. We recommend the use of genuine Wacker parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
  • Page 8 Emission Control System Information METHANOL - (methyl or wood alcohol) 5% by volume. You may use gasoline containing up to 5% methanol by volume, as long as it contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems.
  • Page 9 Emission Control System Information OWNER’S WARRANTY RESPONSIBILITY: As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Wacker recommends that you retain all receipts covering maintenance on your engine, but Wacker cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
  • Page 10 Emission Control System Information TO OBTAIN WARRANTY SERVICE: You must take your Wacker product along with proof of original purchase date, at your expense, to any Wacker authorized dealer during their normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 11 Emission Control System Information SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTIONS FUEL METERING CARBURETOR ASSEMBLY EXHAUST SYSTEM MUFFLER AIR INDUCTION AIR FILTER HOUSING AIR FILTER ELEMENT* IGNITION FLYWHEEL MAGNETO IGNITION MODULE SPARK PLUG CAP SPARK PLUG* MISCELLANEOUS TUBING, FITTINGS, SEALS, GASKETS PARTS AND CLAMPS ASSOCIATED WITH THESE LISTED ITEMS...
  • Page 12: Safety Information

    Safety Information BS 600/BS 700 Safety Information This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 13: Operating Safety

    BS 600/BS 700 Safety Information Operating Safety Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both WARNING this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
  • Page 14: Operator Safety While Using Internal Combustion Engines

    Safety Information BS 600/BS 700 3.1.18 ALWAYS guide the rammer in such a way that the operator is not squeezed between the rammer and solid objects. Special care is required when working on uneven ground or when compacting coarse material. Make sure to stand firmly when operating the machine under such conditions.
  • Page 15: Service Safety

    BS 600/BS 700 Safety Information Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. WARNING 3.3.1 DO NOT attempt to clean or service machine while it is running.
  • Page 16: Label Locations

    Safety Information BS 600/BS 700 Label Locations wc_si000006gb.fm...
  • Page 17: Safety Labels

    BS 600/BS 700 Safety Information Safety Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning This molded-in label contains important safety and operating information. If it becomes illegi- ble, the cover must be replaced. Refer to the Parts Book for ordering information.
  • Page 18 Safety Information BS 600/BS 700 Label Meaning CAUTION! Use only clean, filtered gasoline fuel. WARNING! To prevent hearing loss, wear hearing protec- tion when operating this machine. WARNING! Hot surface! Replace guard! WARNING! Serious injury if struck by compressed spring or cover.
  • Page 19 BS 600/BS 700 Safety Information Label Meaning A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please record the infor- mation found on this plate so it will be available should the nameplate become lost or dam- aged.
  • Page 20: Operating Labels

    Safety Information BS 600/BS 700 Operating Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning Close choke. Place the throttle control lever in the “start” position. Pull rewind starter. Open choke. Place the throttle control lever in the “stop”...
  • Page 21 BS 600/BS 700 Safety Information Label Meaning Throttle control lever: 0 = Stop Turtle = Start or Idle Rabbit = Full or Fast Engine stop button: Press to stop engine. Choke: 0 = Open l = Closed wc_si000006gb.fm...
  • Page 22: Technical Data

    Technical Data BS 600/BS 700 Technical Data Rammer Item Number: BS 600 BS 700 0007551 0007552 0008207 0008051 0009307 0008052 0009308 Rammer Engine Speed - full 4350 ± 100 Engine Speed - idle 1800 ± 100 Clutch Engagement 2800 ± 100...
  • Page 23: Sound Measurements

    BS 600/BS 700 Technical Data Sound Measurements The required sound specification, Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is: the sound pressure level at operator's location (L ) = 90 dB(A). the guaranteed sound power level (L ) = 108 dB(A).
  • Page 24: Operation

    Operation BS 600/BS 700 Operation Application Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm, solid base for the placement of footings, concrete slabs, foundations, and other structures. Recommended Fuel This rammer engine requires a two-cycle gasoline/oil mixture.
  • Page 25: To Start

    BS 600/BS 700 Operation To Start See Graphic: wc_gr000053 5.4.1 Open fuel valve. 5.4.2 If the engine is cold, close choke (b1) on the carburetor. Note: Occasionally, warm engines will need to be choked. 5.4.3 Move throttle control to ¼ to ½ of the full position (c3).
  • Page 26: To Stop

    Operation BS 600/BS 700 To Stop See Graphic: wc_gr000053 5.5.1 Place throttle in the idle position (c2). 5.5.2 Shut off the engine by moving the throttle through the detent to the off position (c1). The engine will stop and the fuel valve will close.
  • Page 27: Proper Compaction

    BS 600/BS 700 Operation Proper Compaction wc_gr000045 See Graphic: wc_gr000045 5.7.1 Run rammer at the full throttle position (a4) for maximum performance. 5.7.2 Guide rammer with its handle. Allow machine to pull itself forward. DO NOT try to over-power the machine.
  • Page 28: Periodic Maintenance Schedule

    Maintenance BS 600/BS 700 Maintenance Periodic Maintenance Schedule Every Every Every Daily After week month 3 months Every before first or 25 or 100 or 300 Year starting 5 hours hours hours hours Check fuel level. • Check engine oil level.
  • Page 29: Air Cleaner

    BS 600/BS 700 Maintenance Air Cleaner See Graphic: wc_gr000046 NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING CAUTION: NEVER run engine without air cleaner. Severe engine damage will occur.
  • Page 30: Lubrication

    Maintenance BS 600/BS 700 Lubrication See Graphic: wc_gr000054, wc_gr000046 6.3.1 Change ramming system oil after first 50 hours of operation and every 300 hours thereafter. To drain oil, remove plug (g) and tilt machine back until it is resting on handle.
  • Page 31: Carburetor Adjustments

    BS 600/BS 700 Maintenance Carburetor Adjustments See Graphic: wc_gr000049 Refer to Technical Data for correct idle and operating rpm. For best accuracy, use a tachometer when making carburetor adjustments. 6.5.1 Start engine and allow it to warm up to operating temperature.
  • Page 32: Transportation

    Maintenance BS 600/BS 700 Transportation See Graphic: wc_gr000208 6.7.1 Always shut off engine and close fuel valve when transporting machine. 6.7.2 Make sure lifting device has enough capacity to hold machine (see identification plate on machine for weight). 6.7.3 Use central lifting point (a) when lifting machine.
  • Page 33: Troubleshooting

    BS 600/BS 700 Maintenance Troubleshooting Problem / Symptom Reason / Remedy Engine does not start, or stalls • No fuel in tank. • Spark plug fouled. • Fuel valve closed. Engine does not accelerate, is • Improper fuel mix. Too much oil.
  • Page 34 Maintenance BS 600/BS 700 wc_tx000024gb.fm...
  • Page 35 Vibrationsstampfer Apisonadoras Vibratorias Pilonneuses Vibrantes BS 600, BS 700 Type - Typ - Tipo - Type Item number of equipment / Artikelnummer / Número de referencia de la máquina / Numéro de référence du matériel : 0007551, 0008207, 0009076, 0009077, 0009166, 0009212, 0009262, 0009307 0008051, 0009079, 0009167, 0009308, 0009328 Net installed power / absolute installierte Leistung / Potencia instalada neta / Puissance installée nette :...
  • Page 36 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-354 02 - 0 · Fax: +49 - (0)89-354 02-390 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : +1-(1)(262) 255-0500 · Fax: +1-(1)(262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

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Bs 700

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