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Table of Contents
Related Manuals for Wacker Neuson IREN 38
Summary of Contents for Wacker Neuson IREN 38
- Page 1 0203044en 02.2008 Internal vibrator IREN 38, 40, 45, 57, 65 Operator's manual...
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Page 3: Table Of Contents
Inhalt IREN Contents Foreword ........................5 Introduction ....................... 6 2.1 Means of representation for this operator's manual ........... 6 2.2 WACKER representative ..................7 2.3 Described machine parts..................7 Safety information ....................8 3.1 Principle......................8 3.2 Qualification of the operating personnel ............10 3.3 Protective gear .................... - Page 4 Contents IREN Technical data ......................28 11.1 IREN 38 ......................28 11.2 IREN 40 ......................29 11.3 IREN 45 ......................30 11.4 IREN 57 ......................31 11.5 IREN 65 ......................33 11.6 Extension cable ....................35 EC Declaration of Conformity ................41...
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Page 5: Foreword
Foreword Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your WACKER machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety in- formation, familiarize yourself with it and observe it at all times. This operator's manual is not a manual for extensive maintenance and repair work. -
Page 6: Introduction
Introduction Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety imformation of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb or damage to equip- ment or improper service. DANGER This warning notice indicates hazards that result in serious injury or even death. -
Page 7: Wacker Representative
Introduction WACKER representative Depending on your country, your WACKER representative is your WACKER Service, your WACKER affiliate or your WACKER dealer. You can find the addresses in the Internet at www.wackergroup.com. The addresses of the WACKER main locations are located at the end of this op- erator's manual. -
Page 8: Safety Information
Safety information IREN Safety information Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. - Page 9 IREN Safety information Supervision Never leave the machine running unattended! Maintenance Regular maintenance is required in order for the machine to operate properly and reliably over time. Neglected maintenance work can make the machine danger- ous to use. Strictly observe the prescribed maintenance intervals. Do not use the machine if it requires maintenance or repairs.
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Page 10: Qualification Of The Operating Personnel
Safety information IREN Country-specific regulations Observe the country-specific regulations, standards and guidelines in reference to accident prevention and environmental safety, for example those pertaining to hazardous materials and wearing protective gear. Complement the operator's manual with additional instructions taking into ac- count the operational, regulatory, national or generally applicable safety guide- lines. -
Page 11: Protective Gear
IREN Safety information Operating company responsibilities The operating company must make the operator's manual available to the oper- ator and ensure that the operator has read and understood it. Work recommendations Please observe the recommendations below: Work only if you are in a good physical condition. Work attentively, particularly as you finish. -
Page 12: Transport
Safety information IREN Transport Switching off the machine Before you transport the machine, switch it off and pull the plug out of the plug receptacle. Allow the motor to cool down. Transporting the machine Secure the machine on the transport device against tilting, falling or slipping. Restarting Machines, machine parts, accessories or tools that were detached for transport purposes must be re-mounted and fastened before restarting. -
Page 13: Safety During The Operation Of Electric Appliances
IREN Safety information Storage location Store the machine after operation at a sealed off and dry location inaccessible to children. Safety during the operation of electric appliances Specific regulations for electrical appliances Observe the safety information provided in the brochure General Safety Rules which is included in the scope of delivery of your machine. -
Page 14: Scope Of Delivery
Scope of delivery IREN Scope of delivery The internal vibrator is delivered completely mounted and will only be ready for operation in combination with a three-phase inverter. The scope of delivery includes: Machine. Operator's manual. Parts book. General safety instructions. -
Page 15: Description
IREN Description Description Application The machine is designed to compact fresh concrete in formworks and on even surfaces. IREN GV The machine is protected from damage of the formworks by the rubber seal cap (GV). IREN ...k The machine is especially suited for compacting fresh concrete on even surfaces with low layer thickness. -
Page 16: Components And Operator's Controls
Description IREN Thermal overload switch The machine is protected against overheating by a thermal overload switch, which will deactivate the machine in the case of overheating. After cooling, the machine has to be deactivated and activated again. Note: If there is no ON/OFF switch on your machine, you need to switch off the inverter and switch it on again. - Page 17 IREN Description IREN GV Item Description Item Description Vibrator head Plug Protective hose ON/OFF switch Switch housing Lower tube Power cable Rubber seal cap IREN with lifting point Item Description Item Description Vibrator head Plug Protective hose Lifting point Power cable Lower tube IREN ST1 Item...
- Page 18 Description IREN IREN ST2 Item Description Item Description Vibrator head Power cable Pipe Plug Connecting cable ON/OFF switch Switch housing Lower tube IREN ST3 Item Description Item Description Vibrator head Plug Pipe Lower tube Power cable IREN ST4 Item Description Item Description Vibrator head...
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Page 19: Transport
IREN Transport Transport WARNING Hot vibrator head! Touching it can cause burns. Only touch the vibrator head once the engine has cooled down. Transporting the machine 1. Switch off the machine via the ON/OFF switch. Note: If there is no ON/OFF switch on the machine, switch off the machine via the ON/OFF switch of the inverter. -
Page 20: Operation
Operation IREN Operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety information. Prior to starting the machine After unpacking, the machine is ready for operation. Plug The machine comes with a country-specific plug as a standard equipment. -
Page 21: Starting Up
IREN Operation Starting up Connecting the machine to the power supply The machine may only be connected to a three-phase inverter, connection val- ues see chapter Technical Data. NOTICE Electrical voltage. Incorrect voltage can cause damage on the machine. Check if the voltage of the current source corresponds with the information of the machine, see chapter Technical Data. - Page 22 Operation IREN Switching IREN ST 3/4 on 1. Use the pipe to hold the machine near the vibrator head. 2. Switch on the machine via the ON/OFF switch of the inverter. Note: Please also refer to the operator's manual of the inverter. Compacting fresh concrete 1.
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Page 23: Decomissioning
IREN Operation Decomissioning Switching off the machine NOTICE The vibrator head moves if it is turned on and not immersed in the fresh con- crete. Danger of injury or danger of damage to property by uncontrolled vibrator head. Switch the machine off before you put it down. NOTICE The vibrator head heats up if it is turned on and not immersed in the fresh con- crete. -
Page 24: Maintenance
Maintenance IREN Maintenance WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety information. Maintenance schedule Note: The time intervals mentioned here are reference values for normal op- eration. - Page 25 IREN Maintenance Checking the machine Check all machine parts for damage. Machines with ON/OFF switch: Check the tightness of the switch diaphragm. Check wear dimensions of the vibrator head Wear dimensions: Minimum diameter of lower tube øL Minimum diameter of vibrator head øL Length of vibrator head L Wear is highest at the immersed end of the vibrator head.
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Page 26: Troubleshooting
Troubleshooting IREN Troubleshooting Potential faults, their causes and remedies can be found in the following table. Malfunction Cause Remedy Vibrator head does not vibrate. No line voltage. - Connect the plug to the in- verter. - Check power cable for dam- age, replace if defective. -
Page 27: 10 Disposal
IREN Disposal 10 Disposal 10.1 Disposal of the machine Your machine contains many valuable raw materials which should be disposed and recycled in an environmentally friendly manner. During disposal of the machine observe the country-specific rules and regula- tions, e.g. the European Directive for obsolete electrical and electronic devices. Do not dispose of the machine in household rubbish. -
Page 28: 11 Technical Data
Technical data IREN 11 Technical data 11.1 IREN 38 Designation Unit IREN 38 IREN 38/115 IREN 38/250 Item no. 0007895 0008469 0008470 0008513 0008627 0008514 0008515 0008433 0008578 0008665 0008671 0008676 Rated voltage Rated frequency Rated power consumption 0.41 Rated current consump-... -
Page 29: Iren 40
IREN Technical data 11.2 IREN 40 Designation Unit IREN 40/048/240 Item no. 0610221 Rated voltage Rated frequency Rated power consumption 0.41 Rated current consump- tion Diameter of vibrator head mm (in) 38 (1.5) Length of vibrator head mm (in) 345 (13.6) Vibration range mm (in) 1.9 (0.07) -
Page 30: Iren 45
Technical data IREN 11.3 IREN 45 Designation Unit IREN 45 IREN 45/ IREN 45/115 IREN 45/250 048/240 Item no. 0007896 0008592 0008471 0008472 0008510 0008626 0008511 0008512 0008474 0008434 0008664 0008670 0008675 Rated voltage Rated frequency Rated power consump- 0.58 tion Rated current consump- 1.85... -
Page 31: Iren 57
IREN Technical data 11.4 IREN 57 Designation Unit IREN 57 IREN 57k IREN 57/ IREN 57k/ 048/240 048/240 Item no. 0007820 0007821 0008591 0008590 0008346 0008437 0008430 0008507 0008435 0008508 0008504 0008509 0008505 0008663 0008506 0008669 0008662 0008674 0008668 0008673 0008903 0008904 0008905... - Page 32 Technical data IREN Designation Unit IREN 57/ IREN IREN 57/ IREN 57/ IREN 57k/115 240/180 57k/250 Item no. 0008465 0008460 0008479 0008466 0008461 0008624 0008625 Rated voltage Rated frequency Rated power consumption 1.05 0.76 1.05 1.05 0.76 Rated current consump- tion Diameter of vibrator head mm (in)
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Page 33: Iren 65
IREN Technical data 11.5 IREN 65 Designation Unit IREN 65 IREN 65/048/ IREN 65/115 Item no. 0007847 0008747 0008467 0008498 0008443 0008436 0008660 Rated voltage Rated frequency Rated power consumption Rated current consump- tion Diameter of vibrator head mm (in) 65 (2.6) Length of vibrator head mm (in) - Page 34 Technical data IREN Designation Unit IREN 65/240/180 IREN 65/250 Item no. 0008480 0008468 0008622 Rated voltage Rated frequency Rated power consumption Rated current consump- tion Diameter of vibrator head mm (in) 65 (2.6) Length of vibrator head mm (in) 490 (19.2) Vibration range mm (in) 2.5 (0.1)
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Page 35: Extension Cable
Refer to the nameplate or the chapter Technical data (via the item number) for the type designation and voltage rating of your machine. Machine Voltage Extension Cross-section area of cable IREN 38 < 29 < 45 < 37 < 58 < 109 < 150 <... - Page 36 Technical data IREN Machine Voltage Extension Cross-section area of cable IREN 57 < 11 < 18 < 26 < 42 < 15 < 23 < 34 < 52 < 85 < 150 < 150 IREN 57k < 15 < 24 <...
- Page 37 < 150 < 150 Extension cable for the US market: Machine Voltage Extension Cross-section [ft] area of cable [AWG] IREN 38 < 49 < 79 < 125 < 194 < 66 < 102 < 157 < 243 < 315 < 492...
- Page 38 Technical data IREN Machine Voltage Extension Cross-section [ft] area of cable [AWG] IREN 40 < 66 < 102 < 157 < 243 IREN 45 < 36 < 56 < 85 < 135 < 46 < 72 < 112 < 171 <...
- Page 39 IREN Technical data Machine Voltage Extension Cross-section [ft] area of cable [AWG] IREN 57K < 43 < 66 < 105 < 56 < 85 < 132 < 203 < 318 < 492 < 492 < 492 IREN 65 < 36 <...
- Page 40 Technical data IREN...
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Page 41: Ec Declaration Of Conformity
EC Declaration of Conformity Wacker Construction Equipment AG, Preußenstraße 41, 80809 München certifies that the construction machines: Category Internal vibrator Type IREN 30 IREN 38 IREN 40 IREN 45 IREN 57 IREN 65 Machine 0008958 0007895 0610221 0007896 0007820 0008508... -
Page 43: Din En Iso 9001 Certificate
DIN EN ISO 9001 Certificate Prüf- und Zertifizierungsinstitut VERBAND DER ELEKTROTECHNIK ELEKTRONIK INFORMATIONSTECHNIK e.V. C E R T I F I C A T E Registration-Number: 6236/QM/06.97 This is to certify that the company Wacker Construction Equipment AG Wacker-Werke GmbH & Co. KG at the following locations Head Office Munich Preußenstraße 41... - Page 44 Wacker Construction Equipment AG, Preußenstraße 41, 80809 München – Deutschland – Tel.: +49-(0)89-354 02-0 – Fax: +49-(0)89-354 02-390 Wacker Corporation – P.O. Box 9007 – Menomonee Falls, WI 53052-9007 – USA – Tel.: +1(1)262-255-0500 – Fax: +1(1)262-255-0550 – Support: 800-770-0957 Wacker Machinery (HK) Ltd.–...