Related Manuals for Wacker Neuson BPU 5545
Summary of Contents for Wacker Neuson BPU 5545
- Page 1 Operator's manual Vibratory plate 4045, 5545 Model Document 5100010141 Issue 03.2019 Version Language...
- Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: California Proposition 65 Warning
1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. -
Page 4: Table Of Contents
Storage location of the manual ....................7 Accident prevention regulations....................7 More information.......................... 7 Target group ..........................7 Explanation of symbols........................ 7 Wacker Neuson Contact partner ....................8 Disclaimer ............................ 8 Product identification of the machine................... 8 Safety ............................9 Policy ............................9 Areas of responsibility of the operator .................. - Page 5 Table of Contents Accessories .........................33 Technical data ........................34 13.1 BPU ............................34 13.2 Combustion engine........................35 Emission control systems information and warranty ............36 ..................37 EC Declaration of Conformity DIN EN ISO 9001 certificate ......... . 31 5100010141IVZ.fm...
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Page 6: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 7: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 8: Wacker Neuson Contact Partner
3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual. -
Page 9: Safety
The following cases are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 10: Operator Responsibilities
4 Safety The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ... -
Page 11: Specific Safety Instructions - Vibratory Plates
4 Safety Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed. Pay particular attention to: Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect ... -
Page 12: General Safety Instructions - Combustion Engines
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the emissions. Settings for this engine may only be changed by a professional. For more information, contact the manufacturer or your Wacker Neuson contact partner. General safety instructions – fuel, lubricants and coolants The following notes must be observed: Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. -
Page 13: Maintenance
Observe the maintenance schedule. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson . Keep the machine clean. -
Page 14: Safety Devices
4 Safety 4.12 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced. -
Page 15: Safety And Information Labels
5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. - Page 16 5 Safety and information labels Item Label Description Tie-down lugs. US Machines Start/Stop. US Machines Warning. WARNING WARNUNG ADVERTENCIA 0219261 ADVERTISSEMENT 0219176 US Machines Danger. DANGER GEFAHR PELIGRO 0218955 DANGER 0219178 US Machines Warning. From chemicals that cause cancer, birth defects or other reproductive damage.
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Page 17: Setup And Function
6 Setup and function Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: Vibratory plate Operator's manual Application areas The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil engineering, road construction, and paving. -
Page 18: Components And Operator's Controls
7 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Fuel tank Upper mass Protective frame Base plate Mounting plates Center pole Nameplate Central lifting point Center pole The optimal working height of the center pole can be set by adjusting the threaded spindle. Central lifting point The central lifting point is used to lift the machine. -
Page 19: Operator's Controls
7 Components and operator's controls Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission. -
Page 20: Transport
Escaping fuel may catch fire and cause serious burns. Lift and transport the machine upright. Loading and transport Carry out preparations NOTICE Wacker Neuson recommends emptying the fuel tank prior to transport. Item Designation Item Designation Center pole Center pole detent handle When loading and transporting, the center pole must be locked into the upright position via the center pole detent handle. - Page 21 8 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point Tie-down lugs 1. To lift the machine, hang suitable tackle at the central lifting point. 2.
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Page 22: Operation And Use
Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Ensure that loose packaging material has been removed from the machine. ... -
Page 23: Commissioning
Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device in order to avoid damage to the machine and compaction material. See chapter Accessories. -
Page 24: Operation
9 Operation and use 9.3.2 Starting with the recoil starter 4. Turn the ignition key switch to ON. 5. Pull out the starter rope slowly up to the compression resistor, and then pull through forcefully. CAUTION Do not allow the starter rope to snap back against the engine. Slowly guide back by hand to prevent damage to the starter. -
Page 25: Decommissioning
9 Operation and use 9.4.1 Choose travel direction Item Designation Item Designation Forward Reverse 1. Put throttle lever in the full power position. 2. Select travel direction and speed with the control handle. Decommissioning 9.5.1 Decommissioning the machine US Machines 1. -
Page 26: 10 Maintenance
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 27: Maintenance Table
Check valve clearance.*** 300 h Note the engine operator's manual. Only carry out this work once. Have this work performed by the service department of your Wacker Neuson contact partner. 10.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. - Page 28 10 Maintenance 10.2.1 Check the fuel level and top off Item Designation Item Designation Cover Fuel cap 1. Fold cover aside. 2. Remove dirt accumulation within the range of the fuel filler neck. 3. Open the fuel cap. 4. Check the fuel level by visual inspection. 5.
- Page 29 10 Maintenance CAUTION Do not run the engine without an air filter. This will quickly lead to engine wear. 1. Remove the wing nuts and air cleaner cover. 2. Remove and separate the air cleaner cartridge. 3. Check both applications for holes and cracks and replace if damaged. Foam insert: Wash out the insert in a solution of household detergent and warm water and then rinse thoroughly.
- Page 30 10 Maintenance 10.2.7 Check and replace V-belt Item Designation Item Designation Belt guard Engine V-belt pulley Nuts V-belt 1. Disassemble the belt guard. 2. Loosen screws on the engine V-belt pulley. 3. Remove external half of V-belt pulley. 4. Remove the required number of shims (removing one shim is usually enough). Attach the removed shims to the outside of the V-belt pulley half.
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Page 31: Din En Iso 9001 Certificate
10 Maintenance NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. Tip the machine to the side of the filler boring and support it. 2. Place an appropriate collecting container below the filler boring. 3. -
Page 32: 11 Troubleshooting
Correct oil level accordingly. * pole head. Air in hydraulic control system. Bleed.* No forward/reverse travel. Mechanical fault. Loss of hydraulic oil. Leaks, hydraulic hose defective. Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_ts_0014.fm... -
Page 33: 12 Accessories
12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ... -
Page 34: 13 Technical Data
13 Technical data 13 Technical data 13.1 Designation Unit BPU4045A US BPU5545A BPU5545A US Item number 5100009663 5100009657 5100009658 Centrifugal force 40.00 55.00 55.00 Oscillations 1/min 4,140 4,140 4,140 Compaction performance* Travel speed m/min 24.0 27.0 27.0 Gradeability 36.4 36.4 36.4 Length (center pole in 1,661... -
Page 35: Combustion Engine
13 Technical data 13.2 Combustion engine Designation Unit Manufacturer Honda Type of engine GX270 UT2-QA-4-SD GX390 UT2-QA-4-SD Combustion method Four-cycle Four-cycle Cooling Air cooling Air cooling Cylinders Displacement cm³ Max. slanting position Fuel type Gasoline Gasoline Fuel consumption Tank capacity Oil specification SAE 10W-30 SAE 10W-30... -
Page 36: 14 Emission Control Systems Information And Warranty
14 Emission control systems information and warranty 14 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. -
Page 37: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BPU4045 Product type Vibratory plate Function of product Soil compaction... - Page 38 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BPU5545 Product type Vibratory plate Function of product Soil compaction...