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VIBRATORY PLATE
BPU 3545A
0200301en - 12.2001
0008783 100
Operator´s Manual

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Summary of Contents for Wacker Neuson BPU 3545A

  • Page 1 VIBRATORY PLATE BPU 3545A 0200301en - 12.2001 0008783 100 Operator´s Manual...
  • Page 2 85716 Unterschleißheim Tel. 089/3 10 60 31 089/3 17 13 07 86167 Augsburg Tel. 0821/70 22 07 0821/70 78 58 93128 Regenstauf Tel. 09402/78 20 10 09402/78 20 11 95326 Kulmbach Tel. 09221/26 20 09221/8 44 87 85077 Manching Tel. 08459/69 97 08459/76 02 90765 Fürth-Stadeln...
  • Page 3 CONTENTS Type Item no. BPU 3545A 0008783 ... This machine has been equipped with an EPA certified engine. Additional information can be found in the engine manufacturers notes. H00575GB...
  • Page 5: Foreword

    FOREWORD Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instruc- tions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability. Defective machine parts are to be replaced as soon as possible.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS FOREWORD SAFETY INSTRUCTIONS General instructions Operation Safety checks Maintenance Transport Maintenance checks TECHNICAL DATA DESCRIPTION Field of application Dimensions Max. admissible inclination Description of function TRANSPORT TO WORK SITE / RECOMMENDATIONS ON COMPACTION Transport to work site Recommendations on compaction OPERATION Starting...
  • Page 7 TABLE OF CONTENTS Forward speed too low Reverse speed too low No reverse motion Loss of hydraulic oil Engine does not start ACCESSORIES EC - CONFORMITY-CERTIFICATE 0126424GBIVZ.GB.fm...
  • Page 8: Safety Instructions

    SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE USE OF VIBRATORY PLATES WITH COMBUSTION ENGINES General instructions Vibratory plates may only be operated by persons who * are at least 18 years of age * are physically and mentally fit for this job * have been instructed in guiding vibratory plates and proved their ability for the job to the employer * may be expected to carry out the job they are charged with carefully.
  • Page 9: Safety Checks

    SAFETY INSTRUCTIONS Make sure the soil or subsoil to be compacted has a high enough load carrying capacity. Use appropriate protective clothing while working or while carrying out maintenance work. When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so that he will not be squeezed between the handle and a possible obstacle.
  • Page 10: Technical Data

    TECHNICAL DATA BPU 3545A Item no. 0008783 ... Operating weight without extension plates (440) with extension plates narrow (500) with extension plates Serial (600) with extension plates wide (760) Power transmission From drive engine directly to exciter unit via centrifugal clutch and gasoline engine...
  • Page 11: Description

    DESCRIPTION Field of application The application range of these machines reaches from the trench and surface compaction, even with semi- cohesive soils, to the vibration of interlocking paving stones and sett pavements. Dimensions Max. admissible inclination T00803GB...
  • Page 12: Description Of Function

    DESCRIPTION Description of function The vibration required for compaction is produced by the exciter (4) which is firmly joinded to the lower mass (3). This exciter (4) is designed as a central vibrator with single-plane vibrations. Such a principle permits the direction of vibration to be changed by turning the eccentric weights (12).
  • Page 13: Transport To Work Site / Recommendations On Compaction

    TRANSPORT TO WORK SITE / RECOMMENDATIONS ON COMPACTION Transport to work site Conditions: To transport the vibration plate, use only suitable lifting equipment with a minimum load-bearing capacity of 400 kg. Always switch off engine before transporting the machine! Only attach suitable tackle at the central lifting point (13) provided. During transport on the loading area of a vehicle, tie down the vibraion plate using the lugs (14).
  • Page 14: Operation

    OPERATION Starting Pre-starting check 1. Oil level check Insert dipstick in oil filler neck, but without screwing in. If oil level is low, fill to the top of the oil filler neck with high grade SAE 10 W 40 oil. 2.
  • Page 15 T00805GB...
  • Page 16: Handling

    OPERATION Handling As the engine warms up, gradually move the choke lever to the OPEN position. Position the throttle lever for the desired engine speed. Oil alert system The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crank- case.
  • Page 17: Maintenance

    MAINTENANCE Maintenance schedule Check all external screw connections for tight fit approx. 8 hours after first operation. Parts Maintenance jobs Maintenance interval Air filter Check for external damage and tight fit. daily Check filter cartridge, clean or replace if necessary. Fuel tank Check tank lid for tight fit, replace if necessary.
  • Page 18: Engine Oil

    MAINTENANCE Engine oil Oil change Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the oil filler cap and the drain plug to drain the oil. 2. Install the drain plug, and tighten it securely. 3.
  • Page 19: Spark Plug

    MAINTENANCE Spark plug Spark plug service Recommended spark plug: BP6ES-11, BPR6ES-11 (NGK), W20EP-U11, W20EPR-U11 (ND). Caution: Never use a spark plug of incorrect heat range. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.
  • Page 20: Service Instructions

    MAINTENANCE Service instructions 1. Adjusting the V-belt tension Remove belt guard. Loosen nuts situated on the motor V-belt pulley and remove outer V-belt pulley half. Remove necessary number of shims (the removal of one shim is usually suffecient). Install the removed shims on the outside of the V-belt pulley.
  • Page 21 MAINTENANCE 3. Bleeding hydraulic control: 1. Remove apron (17) by undoing the screws (16). 2. Move centre pole into vertical position, move control handle (6) right into the reverse position, open filler bore (15). 3. Loosen connecting screw (18). 4. Slowly push the control handle (6) in forward direction until hydraulic oil emerges bubblefree at the connec- tion screw.
  • Page 22: Motor

    MOTOR High altitude applications Air is rarer at greater altitudes and the main jet of the standard carburettor supplies the engine with an extremely rich fuel-air mixture. This, in turn, leads to a loss of engine power and the consequent increase in fuel consumption.
  • Page 23: Faults

    FAULTS Forward speed too low Cause: - Too little hydraulic oil in the centre pole head. - Air in hydraulic control. Remedy: - Top up hydraulic oil. - Bleed system. Reverse speed too low Cause: - Too much oil in centre pole head. Remedy: - Correct oil level in accordance with mark.
  • Page 24: Accessories

    ACCESSORIES Accessories Part No. Set of blanking bolts for use without extension plates 0067519 Set of extension plates narrow (500 wide) 0126290 Set of extension plates Serial (600 wide) 0045201 Set of extension plates wide (760 wide) 0043246 T00807GB...
  • Page 25: Ec - Conformity-Certificate

    Wacker-Werke GmbH & Co. KG , Preußenstraße 41, 80809 München hereby certify that the construction equipment specified hereunder: 1. Category: Vibratory plate 2. Type: BPU 3545A 3. Equipment item number: 0008783 ... 4. absolute installed power: 6,61 kW has been evaluated in conformity with Directive 2000/14/EC: Conformity At the following notified...
  • Page 27 DIN EN ISO 9001 Certificate...
  • Page 29 A-1110 Wien Tel. 0043(01) 767 15 15 Fax (1) 7 67 15 15 34/35 6122 Fritzens Tel. (05224) 5 13 51 (05224) 51 35 14 8054 Graz-Straßgang Tel. (0316) 28 16 90 (0316) 28 66 90 9020 Klagenfurt Tel. (0463) 26 27 16 (0463) 26 31 74 5300 Hallwang b.
  • Page 30 www.wackergroup.com AUS-Springvale, Vic. 3171 Tel. 0061(03) 9547-4033 (03) 9562-3371 Norwood, S.A. 5067 Tel. (08) 8362-2331 (08) 8362-8469 Woodridge, Qld. 4114 Tel. (07) 3208-9577 (07) 3808-3280 Osborne Park, W.A. 6017 Tel. (08) 9445-2911 (08) 9445-2361 Auburn, N.S.W. 2144 Tel. (02) 9748-0366 (02) 9748-0774 BR-13211-840 Jundiaí, SP Tel.

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