This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
To ensure safe device operation, the maintenance instructions included in this manual Maintenance must be observed. Any device modification requires prior consent of the manufacturer. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve mounting flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Safety instructions The signal word (here: DANGER) indicates the level of hazard. References and symbols The following references and symbols are used in these instructions: Information The term Information preceding the text indicates important notes and information. Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Important information before the next step.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Identification AMExB 01.1 Identification Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate Controls name plate Motor name plate Additional plate, e.g.
A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution. It is capable of withstanding thrust. AUMA multi-turn actuators are driven by an electric motor and are capable of withstanding thrust in combination with output drive type A. For manual operation, a handwheel is provided.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Transport, storage and packaging AMExB 01.1 Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Assembly Assembly Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa- rately.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Assembly AMExB 01.1 Multi-turn actuator: mount to valve/gearbox Danger of corrosion due to damage to paint finish and condensation! Touch up damage to paint finish after work on the device. After mounting, connect the device immediately to electrical mains to ensure that heater minimises condensation.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Assembly Fasten screws crosswise to a torque according to table. Table 1: Tightening torques for screws Screws Tightening torque T [Nm] Threads Strength class 8.8 4.3.2 Output drive type A Output drive for rising, non-rotating valve stem Application Capable of withstanding thrust 4.3.2.1...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Assembly AMExB 01.1 4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve Figure 9: Assembly with output drive type A Valve stem Output drive type A Screws to actuator Valve flange Screws to output drive If the output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Assembly AMExB 01.1 Figure 12: Mounting positions C and D 4.5.1 Mounting positions: modify Flameproof enclosure, danger of explosion! Risk of death or serious injury. Before opening, ensure that there is no explosive gas and no voltage. Handle cover and housing parts with care.
The pertaining wiring diagram/terminal plan (in German and English language) is plan attached to the device in a weather-proof bag, together with these operation instructions. It can also be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). Protection on site For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Electrical connection AMExB 01.1 For the connection of remote position transmitters, screened cables must be used. Type of current, mains Type of current, mains voltage and mains frequency must match the data on the voltage and mains fre- motor name plate.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Electrical connection Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [2] and remove cover [1]. Terminal compartment [4] is designed for explosion protection Ex e (increased safety).
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Electrical connection AMExB 01.1 In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Electrical connection Clean sealing faces of cover [1] and housing. Check whether O-ring [3] is in good condition, replace if damaged. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Electrical connection AMExB 01.1 Seal cable entries which are not used with approved plugs suitable for the re- quired protection type. Remove cable sheathing and insert the wires into the cable glands. Fasten cable glands with the specified torque to ensure the required enclosure protection.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Electrical connection 5.3.3 Terminal compartment: close Figure 21: Plug/socket connector: left KES, right KES flameproof Cover Screws for cover O-ring Terminal compartment: Type of protection Ex e Terminal compartment: Type of protection Ex d Frame Clean sealing faces of cover [1] and housing.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Electrical connection AMExB 01.1 Figure 22: Parking frame and plug/socket connector with screw-type terminals (KP/KPH) Figure 23: Parking frame and plug/socket connector with terminal blocks (KES) 5.4.2 Protection cover Protection cover for plug compartment when plug is removed. The open terminal compartment can be closed using a protective cover (not illustrated).
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Operation Operation Manual operation For purposes of setting and commissioning, in case of motor failure or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Operation AMExB 01.1 Motor operation Perform all commissioning settings and the test run prior to motor operation. 6.2.1 Local operation The local operation of the actuator is performed using the push buttons of the local controls.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Operation 6.2.2 Actuator operation from remote Set selector switch to Remote control (REMOTE). Now, it is possible to operate the actuator via remote control, via operation commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 20 mA).
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Indications AMExB 01.1 Indications Indication lights The colours of the 3 indication lights on the local controls and the assignment of the signals are specified in the order. Figure 31: Local controls with indication lights (default signalling) illuminated (green): End position OPEN reached illuminated (red): Collective fault signal illuminated (yellow): End position CLOSED reached...
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SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Indications Figure 32: Mechanical position indicator Cover Indicator disc Mark Symbol for position OPEN Symbol for position CLOSED...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Signals AMExB 01.1 Signals Feedback signals via output contacts (binary) The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals. The signals are assigned according to the order. Example: Output contact open = end position CLOSED not reached Output contact closed = end position CLOSED reached Switches: 1 NC and 1 NO (standard)
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning (basic settings) AMExB 01.1 Flameproof enclosure, danger of explosion! Risk of death or serious injury. Before opening, ensure that there is no explosive gas and no voltage. Handle cover and housing parts with care. Joint surfaces must not be damaged or soiled in any way.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning (basic settings) Figure 37: Torque switching heads Torque switching head black in direction CLOSE Torque switching head white in direction OPEN Lock screws Torque dials Loosen both lock screws [3] at the indicator disc. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm).
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning (basic settings) AMExB 01.1 Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]: While a ratchet click is felt and heard, the pointer [2] moves 90°...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning (basic settings) Information After 177 turns (control unit for 1 500 turns/stroke) or 1,769 turns (control unit for 5,000 turns/stroke), the intermediate switches release the contact. 9.5.1 Running direction CLOSE (black section): set Move valve in direction CLOSE to desired intermediate position.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning (basic settings) AMExB 01.1 Switch on actuator in running direction CLOSE and observe the direction of rotation: with indicator disc: step 4 without indicator disc: step 5 (hollow shaft) Switch off before reaching the end position. With indicator disc: Observe direction of rotation.
"collective fault signal" on the local con- trols. Turn selector switch to position Reset. The fault signal is reset if the device is working properly. If no fault signal is initiated: Request AUMA service to check both wiring and selector switch. Potentiometer setting — Option —...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning (basic settings) AMExB 01.1 Turn potentiometer [1] clockwise to the stop. End position CLOSED corresponds to 0 % End position OPEN corresponds to 100 % Turn potentiometer [1] slightly in opposite direction. Perform fine-tuning of the zero point at external setting potentiometer (for remote indication).
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning (basic settings) Information If the maximum value cannot be reached, the selection of the reduction gearing must be checked. (The max. possible turns/stroke are indicated on the order-related technical data sheet for the actuator.) Mechanical position indicator: set —...
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SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning (basic settings) AMExB 01.1 Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Flameproof enclosure, danger of explosion! Risk of death or serious injury. Handle cover and housing parts with care.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning controls settings Commissioning controls settings The controls are set in the factory according to the order. The settings only have to be changed if the device is used for applications other than those specified in the order.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning controls settings AMExB 01.1 The limit switching is set in such a way that the actuator switches off at the desired Limit seating switching points. The torque switching acts as overload protection for the valve. Torque seating The torque switching is set to the desired tripping torque.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning controls settings Set push-to-run operation or self-retaining via DIP switch [S2]. Figure 53: DIP switch on logic board [S2] 6-way DIP, switches [1 for operation commands CLOSE from remote for operation commands OPEN from remote for operation commands CLOSE via push button at local controls for operation commands OPEN via push button at local controls Switch in lower position (position ON): Self-retaining...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning controls settings Table 8: Input range setting for setpoint E1 Setpoint E1 [S1 7] DIP 3 and 5 20 mA 10 V Table 9: Input range setting for actual value E2 Actual value E2 [S1 7] DIP 1...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning controls settings AMExB 01.1 Table 10: Recommended settings Behaviour on loss of signal of Signal type [S2 7] E1 and/or E2 Setpoint E1 Actual value E2 DIP 1 2 3 4 Fail as is 20 mA 20 mA Fail close...
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SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning controls settings Figure 58: Electronic positioner board [MP1] Measuring point ( ) for actual value E2 [MP2] Measuring point (+) for actual value E2 [MP3] Measuring point (+) for setpoint E1 [MP4] Measuring point ( ) for setpoint E1 Label with signal indication [V10] Red LED: E1/E2 <4 mA...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Commissioning controls settings AMExB 01.1 Adjust positioner using potentiometer 0 [P3]. 9.1 If both LEDs are OFF or the green LED [V28] is illuminated: Turn potentio- meter 0 [P3] slightly clockwise until the yellow LED [V27] is illuminated. 9.2 If the yellow LED [V27] is illuminated: Turn potentiometer 0 [P3] counter- clockwise until the yellow LED [V27] goes out.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Commissioning controls settings Default value: 2.5 % Setting range: 0.5 % to 2.5 % (of the maximum setpoint E1) The dead time prevents the operation to a new setpoint within a pre-determined time Dead time (0.5 to 10 seconds).
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Corrective action Corrective action 11.1 Faults during commissioning Table 12: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing. cannot be set. turns/stroke of the actuator.
Local controls Signal and control board Power supply unit Primary fuses on power supply unit F1/F2 G fuses F1/F2 AUMA Art. No.: Size 6.3 x 32 mm Reversing contactors 1 A T; 500 V K002.277 Power supply≤ 500 V Reversing contactors 2 A FF;...
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SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Corrective action winding. The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached. The actuator is stopped and the red indication light on the local controls is illuminated. The motor has to cool down before the operation can be resumed.
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
Loosen the screws [2]. Remove plug/socket connector. Hereby, cover [1] and terminal board [5] or frame [6] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces at the cover and the housing.
The electric connection cables must be without damage and wired correctly. Do a thorough touch-up of possible damage to paint finish to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com in German and English (indication of commission number required).
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Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation. Option: Handwheel lockable Connection to controls AUMA plug/socket connector with screw-type connection Valve attachment Standard: B1 according to EN ISO 5210 Options: A, B2, B3, B4 according to EN ISO 5210...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Technical data 13.2 Features and functions of actuator controls Power supply, mains frequency For mains voltage and mains frequency, refer to name plates at the controls and the motor Permissible variation of the mains voltage: ±10 % Permissible variation of the mains frequency: ±5 % Option: Permissible variation of the mains voltage: 10 % Current consumption...
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 AMExB 01.1 Technical data Ambient temperature Standard: 40 °C to +40 °C/+60 °C For actual version, refer to actuator/controls name plate. Vibration resistance according 1 g, from 10 to 200 Hz to IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Spare parts AMExB 01.1 Spare parts 14.1 Multi-turn actuators SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 via plug/socket connector with screw-type terminals (KP, KPH)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Spare parts AMExB 01.1 14.2 Actuator controls AUMA MATIC AMExB 01.1 via plug/socket connector with screw-type terminals (KP, KPH)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SAExC 07.1 SAExC 16.1/SARExC 07.1 SARExC 16.1 Spare parts AMExB 01.1 14.3 Actuator controls AUMA MATIC AMExB 01.1 via plug/socket connector with terminal blocks (KES)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
Auma Endüstri Kontrol Sistemleri Limited UK Clevedon, North Somerset BS21 6TH irketi Tel +44 1275 871141 TR 06810 Ankara AUMA Riester GmbH & Co. KG Fax +44 1275 875492 Tel+90 312 217 32 88 mail@auma.co.uk Fax+90 312 217 33 88 Plant Müllheim...
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AUMA worldwide Ferrostaal de Colombia Ltda. AUMA Actuators Middle East W.L.L. CO Bogotá D.C. AE 15268 Salmabad 704 Tel +57 1 401 1300 Tel +973 17877377 Fax+57 1 416 5489 Fax +973 17877355 dorian.hernandez@ferrostaal.com Naveen.Shetty@auma.com www.ferrostaal.com PERFECT CONTROLS Ltd. PROCONTIC Procesos y Control HK Tsuen Wan, Kowloon Automático...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 D 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y003.511/003/en/4.12 For detailed information on AUMA products refer to the Internet: www.auma.com...
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