Batteries - Big Joe PDI Series Operation Maintenance Manual & Parts List

Power drive intermediate lift truck
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10-7.BATTERIES.

NOTE: Batteries are removed from the right side of
the truck (see
Figure
new battery, be sure handles are securely
fastened to battery, battery cables are
securely attached to battery terminals, and
cables are routed and secured to the battery
as shown in
Figure
CAUTION:
Failure to properly route and wrap bat-
tery cables can damage cables and
make battery installation difficult.
1.
Turn key to off, and remove from key switch.
NOTE: Batteries are heavy. Use care when sliding
out of battery compartment.
2.
Truck Serial Number 342392 To
screw (32), washer (31) and retainer bar (30).
3.
Remove batteries from the right side of the truck.
The battery connecting cables are sufficiently
long to allow batteries to be placed on the floor.
4.
Disconnect cable connectors (8 and 17) from bat-
tery terminals.
5.
Trucks Serial Number 333375 to
remove battery handles as follows:
10-8
https://forklift-manuals.jimdofree.com
10-8). When installing a
10-8.
376499, remove
342391,
a.
Truck Serial Number 334289 to
remove two nuts (22), two lockwashers (21),
two bolts (18) and two handle rods (20).
b.
Truck Serial Number 333375 to
remove four screws (25) and four lockwash-
ers (24) securing two battery handles (19) to
two handle rods (23).
6.
Trucks Serial Number 333375 to
the two battery handles and two handle rods on
the new battery.
7.
Install two cable connectors (8 and 17) on termi-
nals of new battery, and slide battery back into
compartment, being careful not to damage
cables.
8.
Trucks Serial Number 347282 To
stall and position retainer bar (30) to prevent bat-
tery movement in excess of 1/2".
10-8.FUSE.
1.
Remove two screws (1,
washers (2), and four brass washers (3) securing
the two cables (9, 12), fuse (4), and two standoff
insulators (5).
2.
Install two standoff insulators (5), new fuse (4)
and two cables (9, 12), four brass washers (3)
(two behind fuse and two in front of two cables),
two lockwashers (2), and two screws (1).
342391,
334288,
342391, install
376499, rein-
Figure
10-8), two lock-
PDI0404

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