Big Joe PDI Series Manuals

Big Joe PDI Series Manuals

Manuals and User Guides for Big Joe PDI Series. We have 1 Big Joe PDI Series manual available for free PDF download: Operation Maintenance Manual & Parts List

Big Joe PDI Series Operation Maintenance Manual & Parts List

Big Joe PDI Series Operation Maintenance Manual & Parts List (152 pages)

POWER DRIVE INTERMEDIATE LIFT TRUCK

Brand: Big Joe | Category: Forklifts | Size: 2.72 MB

Table of Contents

Table of Contents
3
1 Description

7
- Introduction
  7
- General Description
  7
- Safety Features
  8
- Options and Accessories
  8
2 Operation

11
- General
  11
- Operating Precautions
  11
- Before Operation
  12
- Power Drive Control Handle
  14
- 2-4.1. Control Handle
  14
- 2-4.2. Steering Arm Controls
  14
- Driving and Stopping Procedures
  14
- Belly-Button Switch Guard
  15
- Steering Arm Return Spring
  15
- Lift/Lower Control
  15
- Loading and Unloading
  16
- Parking
  16
3 Planned Maintenance

17
- General
  17
- Monthly and Quarterly Checks
  17
- Wet Cell Battery Care
  17
- 3-3.2. Timer Charger Operation
  18
- 3-3.3. Smart Charger Operation
  19
- Gel Cell Battery Care (Optional)
  19
- 3-4.1. General
  19
- 3-4.2. Charging Batteries
  19
- 3-4.3. Removing Batteries from Charger
  20
- Lubrication
  21
- Lift Chain Maintenance
  21
- Transmission
  21
4 Troubleshooting

23
5 Steering Arm and Control Heads Servicing

37
6 Brake Servicing

49
- Adjustment
  49
- Replacement of Disc Brake Parts
  50
7 Transmission, Drive Wheel, Adjustable Straddle,And Load Wheel Servicing

53
8 Elevation System Servicing

57
- General
  57
- Lift Chain Length Adjustment
  57
- 8-2.1. Telescopic and Non-Telescopic
  57
- Elevation System (Telescopic)
  57
  - 8-2.2. Full Free Lift
    58
  - Lift Chain Wear Inspection
    58
- Elevation System (Telescopic)
  58
  - Lift Chain Replacement
    59
  - 8-4.1. Telescopic and Non-Telescopic
    59
- Elevation System (Non-Telescopic)
  59
- Elevation System (Full Free Lift)
  60
  - 8-4.2. Full Free Lift
    61
  - Lift Cylinder Removal
    61
  - 8-5.1. Non-Telescopic
    61
  - 8-5.2. Telescopic
    61
  - 8-5.3. Full Free Lift
    62
  - Ram Head Removal
    62
  - 8-6.1. Non-Telescopic
    62
  - 8-6.2. Telescopic
    62
  - Yoke Sheave Replacement (Full Free Lift)
    63
  - Lubrication of Mast
    63
9 Hydraulic System Servicing

65
- Relieving System Pressure
  65
- Flow Control Valve Replacement
  65
- Hydraulic System
  65
  - Suction Line Filter Replacement
    66
  - Line or Fitting Replacement
    68
- Lift/Lower Control Valve
  68
- 9-5.1. Adjustment
  68
- 9-5.2. Disassembly
  69
- 9-5.3. Pump Motor Switch Adjustment
  70
- Hydraulic Pump and Motor Assembly
  70
- 9-6.1. Pump and Motor Assembly Removal
  70
- 9-6.2. Hydraulic Pressure Adjustment
  70
- Lift Cylinder Repair
  71
- 9-7.1. Non-Telescopic
  71
- 9-7.2. Telescopic
  71
- 9-7.3. Full Free Lift
  74
10 Electrical Components

77
11 Optional Equipment

87
- Keyswitch
  87
- Hour Meter
  87
- Battery Capacity Indicator
  87
- Remote Control
  87
- Remote Control Installation
  87
- 11-5.1.Pushbutton Box Remote Control
  87
- 11-5.2.Control Head Lift/Lower
  87
12 Illustrated Parts Breakdown

89
- Push Button Switches, Control Head
  92
- Cold Conditioning, Control Head
  93
- Brake and Linkage
  98
- Drive Motor 016046
  102
- Drive Motor 016052
  103
- Base and Frame
  104
- Decal Location
  106
- Adjustable Straddle Frame
  107
- Load Wheels
  107
- Elevation System (Telescopic)
  108
- Lift Carriage and Forks
  116
- Hydraulic System (Telescopic and
  118
- Hydraulic System (Full Free Lift)
  119
- Lift Cylinder (Non-Telescopic)
  120
- Lift Cylinders (Full Free Lift)
  124
- Part Number 005659
  126
  - (Cold Conditioning)
    126
- Lift Control Valve (Standard)
  126
- Batteries
  128
- Quick Disconnect Cable Installation
  130
- Hydraulic Pump and Motor 905046
  134
- Electrical Control Panel
  138
- Contactor (Forward/Reverse)
  140
  - Indicator
    141
  - Smart" Battery Charger Installation
    141
- Battery Chargers
  143
  - Optional Battery Capacitor Indicator
    147
  - Optional Remote Control Installation
    149

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