Related Manuals for Big Joe T15
Summary of Contents for Big Joe T15
- Page 1 OPERATOR’S MANUAL PEDESTRIAN TUGGER Big Lift LLC Manual Part No. 901639 www.bigjoeforklifts.com 08/16/2018...
- Page 2 BL-T15-OP - 08-16-2018...
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Page 3: Table Of Contents
The present original operating instructions are designed to provide sufficient instruction for the safe operation and maintenance of the T15. Please be sure to read this operator manual carefully if you are an operator or are in charge of the tugger, before you operate and service the tugger. -
Page 4: Section Page
Adding accessories The mounting or installation of additional equipment which affects or enhances the perfor- mance of the industrial tugger requires the written permission of the manufacturer. BL-T15-OP - 08-16-2018... - Page 5 NOTES...
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Page 6: Tugger Description
SECTION 1 TUGGER DESCRIPTION 1-1. APPLICATION The T15 is an electric pedestrian tugger. It is designed for transporting goods on level surfaces in buildings. The maximum towing capacity is indicated on the decal on the top cover. Figure 1-1 Tugger... -
Page 7: Tugger Assemblies
1-2. TUGGER ASSEMBLIES Figure 1-2 Tugger Overview Table 2 Tugger Overview Item Component Item Component Drive Unit Battery Discharge Indicator Trailer Coupling Handle Tilt Adjustment Battery Control Handle Cover Charger Cord Key Switch Caster(s) Emergency Power Disconnect Drive Wheel(s) Led Charger Lamp... -
Page 8: 1-2.1 Control Handle
1-2.1. CONTROL HANDLE Item Component Function Travel switch Controls the driving speed and direction Horn button Triggers a warning signal. Safety reversing Safety function which, when activated, forces the truck to reverse until the switch restored to neutral. switch. Figure 1-3 Control Handle 1-2.2. -
Page 9: 1-2.3 Battery Discharge Indicator
1-2.3. BATTERY DISCHARGE INDICATOR The LEDs (1) represent battery residual capacity, Battery Discharge Indicator(1) When the key switch is turned to the “ON” position the battery charge status is dis- played. 1-2.4.POWER UP TEST When tugger powered on the display shows: The charge status NOTE:... -
Page 10: Identification Points And Data Plates
1-3 IDENTIFICATION POINTS AND DATA PLATES Item Description Truck Name Plate Direction Decal On Control Handle Key Switch Decal Towing Capacity Decal Figure 1-4 Tugger Decal... -
Page 11: Tugger Data Plate
1-4 TUGGER DATA PLATE Figure 1-5 Tugger Data Plate Item Description Model Serial No. Weight of T15 unit (lbs./kg) For questions regarding the tugger or ordering spare parts please quote the tug- gers serial number(10). - Page 12 NOTES...
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Page 13: Commissioning
SECTION 2 COMMISSIONING 2-1 USING THE TUGGER FOR THE FIRST TIME. Procedure for preparing the tugger for operation after delivery or transport: Check the equipment for any damages. Install the batteries if necessary (where required), (see “Battery removal and installation” section in this manual) make sure to not damage the battery cables. Charge the battery (see “Charging the battery”... - Page 14 NOTES...
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Page 15: Operation
SECTION 3 OPERATION 3-1 SAFETY REGULATIONS FOR THE OPERATION OF TUGGERS. Driver authorization: The tugger may only be used by suitably trained personnel, who have demonstrated that they can drive and handle loads and have been authorized to operate the tugger by the proprietor or his/her representative. Driver’s obligations and responsibilities: The driver must be informed of his duties and responsibilities and be instructed in the operation of the tugger and shall be familiar with the operator manual. -
Page 16: 3-2.2 Safety Regulations For Tugger Operation
3-2.2.SAFETY REGULATIONS FOR TUGGER OPERATION Travel conduct: The driver must adapt the travel speed to local conditions. The tugger must be driven at slow speed when negotiating bends or narrow passageways, when passing through swing doors and at blind spots. The driver must always observe an adequate braking distance between the tugger and the vehicle in front and must be in control of the tugger at all times. -
Page 17: 3-2.3 Travel, Steering, Braking
3-2.3.TRAVEL, STEERING, BRAKING Do not drive the tugger unless the covers are closed and properly locked. Figure 3-1 Travel, Steering and Brake Driving: Set the travel switch (1) to control the driving speed and direction. NOTE: Change the position of Control handle by the tilt adjustment knob. Steering: Apply the control handle to the left or right. -
Page 18: 3-2.4 Traveling With Trailers
Braking: The brake pattern of the tugger depends largely on the ground conditions. The driver must take this into account when operating the tugger. The driver must be looking ahead when traveling. If there is no hazard, brake moderately to avoid moving the load and to prevent the trailer from veering out. The tugger can brake in four different ways: Emergency stop, Regenerative braking, Inversion braking, Parking brake. -
Page 19: Parking The Tugger Securely
3-3 PARKING THE TUGGER SECURELY When you leave the tugger it must be securely parked even if you only intend to leave it for a short time. Do not park the tugger on a slope. • Press Emergency Power Disconnect (2). •... - Page 20 NOTES...
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Page 21: Battery Maintenance & Charging
SECTION 4 BATTERY MAINTENANCE & CHARGING 4-1 SAFETY REGULATIONS FOR HANDLING ACID BATTERIES Park the tugger securely before carrying out any work on the batteries. Maintenance personnel: Batteries may only be charged, serviced or replaced by trained personnel. Fire protection: •... -
Page 22: Charging The Battery
CHARGING THE BATTERY Safety regulations for Charging the battery • To charge the battery, the truck must be parked in a closed and properly ven- tilated room. • Do not place any metal objects on the battery. • Before charging, check all cables and plug connections for visible signs of damage. -
Page 23: Battery Removal And Installation
4-4 BATTERY REMOVAL AND INSTALLATION Park the tugger securely (See “Parking the tugger securely”) and turn off the power before removal and installation of batteries. Battery removal and installation steps: A: Remove four screws (1), take out the cover (2). Figure 4-2 B: Remove four screws (3), take out the battery plate (4). -
Page 24: Battery Maintenance
4-5 BATTERY MAINTENANCE Do not over discharge the batteries: • If you over discharge the batteries you will shorten the life expectancy of the batteries. • If the battery meter shows the batteries need to be charged, charge it promptly. Battery maintenance: The battery cell covers must be kept dry and clean. -
Page 25: Battery Disposal
4-6 BATTERY DISPOSAL Batteries may only be disposed of in accordance with national and local environ- mental protection regulations and disposal laws. Batteries contain an acid solution which is poisonous and corrosive. Therefore always wear protective clothing and eye protection when carrying out work on bat- teries. - Page 26 NOTES...
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Page 27: Tugger Maintenance
5-2 •MAINTENANCE SAFETY REGULATIONS Maintenance personnel Industrial tuggers must only be serviced and maintained by Big Joe authorized servicing dealers. Authorized Big Joe dealers have field technicians specially trained for these tasks. We highly recommend a preventative maintenance contract with the local autho- rized servicing dealer. -
Page 28: Servicing And Inspection
Electrical System Only suitably trained personnel may operate on the tuggers electrical system. Before working on the electrical system, take all precautionary measures to avoid electric shocks, including de-energizing the tugger by removing the battery con- nector. Welding Welding is strictly prohibited. Any modifications to the tugger requires written approval from the manufacturer. -
Page 29: 5-3.1 Maintenance Checklist
5-3.1.MAINTENANCE CHECKLIST Maintenance interval ● ● Brake Check parking brake Test instruments, displays and control ● switches. ● Test warning and safety device. Electrics Make sure wire connections are secure and ● check for damage. ● Check the motor harness and cables ●... -
Page 30: 5-3.2 Maintenance Instructions
5-3.2.MAINTENANCE INSTRUCTIONS Prepare the tugger for maintenance and repairs All necessary safety measures must be taken to avoid accidents when car- rying out maintenance and repairs. The following preparations must be made: • Park the tugger securely (See “Parking the tugger securely”). •... -
Page 31: Decommissioning The Industrial Tugger
5-4 DECOMMISSIONING THE INDUSTRIAL TUGGER If the industrial tugger is to be decommissioned for more than two months, it must be parked in a frost-free and dry location and all necessary measures must be taken before, during and after decommissioning as described. On decommissioning the tugger must be hoisted so that all the wheels are clear of the ground. -
Page 32: Safety Checks To Be Performed At Regular Interval And Following Any Unusual Incidents
5-5 SAFETY CHECKS TO BE PERFORMED AT REGULAR INTERVALS AND FOLLOWING ANY UNUSUAL INCIDENTS Carry out a safety check in accordance with national and local regulations. The tugger must be inspected at least semi-annually or after any unusual event by a qualified inspector. - Page 33 NOTES...
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Page 34: Troubleshooting
SECTION 6 TROUBLESHOOTING This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action • Set key switch to “I” •... - Page 35 NOTES...
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