User Manuals: Big Joe EZ30 Self-Propelled Lift Truck

Manuals and User Guides for Big Joe EZ30 Self-Propelled Lift Truck. We have 1 Big Joe EZ30 Self-Propelled Lift Truck manual available for free PDF download: Operation, Maintenance, Repair Parts List

Big Joe EZ30 Operation, Maintenance, Repair Parts List

Big Joe EZ30 Operation, Maintenance, Repair Parts List (134 pages)

Self-propelled pallet lift truck

Brand: Big Joe | Category: Forklifts | Size: 2 MB

Table of Contents

Table of Contents
3
List of Illustrations
4
List of Tables
5
- Introduction
  7
- General Description
  7
- Safety Features
  8
Operation2-1
9
- General
  9
- Operating Precautions
  9
- Before Operation
  9
Operator Checks
10
- General Control Operation
  12
- Driving and Stopping Procedures
  12
- Belly-Button Switch
  12
- Steering Arm Gas Spring
  13
- Lift and Lower Controls
  13
- Backrest
  13
- Guide Rails
  13
- Safety Belt and Conister
  13
- Loading and Unloading
  13
- Parking
  13
Monthly and Quarterly Inspection
15
- Safety Rules
  16
- Battery Care and Charging
  16
- Battery Cleaning
  16
- Maintenance Free Batteries
  16
- Charging Batteries
  17
- Batteries Replacement
  18
- Lubrication
  19
Planned Maintenance3-1
15
- General
  15
- Monthly and Quarterly Checks
  15
- Battery Care
  15
Recommended Lubricants
19
- General
  21
Troubleshooting Chart
21
Troubleshooting Chart
22
- Controller Troubleshooting
  24
- Fault Detection
  24
- Hand Held Programmer (Optional)
  24
- Fault Recording
  24
- General Checkout
  24
- Diagnostic History
  26
- 4-2.8. Programmer Diagnostics
  26
Steering Arm, Control Head and Compartment
39
- Control Head
  39
- Control Head Removal
  39
- Control Head Installation
  41
- Cap Assembly Removal
  41
- Cap Assembly Installation
  41
- Horn Switch Replacement
  42
- Upper Compartment Covers
  44
- Removal
  44
- Installation
  44
- Lower Compartment Covers
  45
- Removal
  45
- Installation
  45
- Steering Arm
  45
- Return Spring Replacement
  45
- Steering Arm Removal
  45
- Steering Arm Installation
  45
Brake Servicing6-1
47
- Brakes
  47
- Brake Assembly Replacement
  47
Transmission, Drive Wheel, Load Wheel7-1
49
- Drive Wheel
  49
- Transmission
  49
- Load Wheel
  51
- Removal
  51
- Repair
  51
- Load Wheel Installation
  51
Elevation System Servicing8-1
53
- Lift Linkage
  53
- Removal
  53
- Repair
  54
- Installation
  54
Hydraulic System Servicing9-1
55
- Lines and Fittings
  55
- Hydraulic and Electrical Assembly
  56
- Removal
  56
- Installation
  56
- Hydraulic Pump, Motor, and Reser
  56
Voir Assy9-2
56
- Disassembly and Reassembly
  56
Electrical Components10-1
63
Electrical Control Panel
63
10-1.1.Maintenance
63
10-1.2.Cleaning
63
10-1.3.Controller Removal
63
10-1.4.Controller Installation
63
10-1.5.Charger Removal
63
10-1.6.Charger Installation
63
10-1.7.Cooling Fan Removal
65
10-1.8.Cooling Fan Installation
65
10-1.9.Buzzer Removal
65
10-1.10.Buzzer Installation
65
10-1.11.Key Switch Removal
65
10-1.12.Key Switch Installation
65
10-1.13.Battery Indicator Removal
65
10-1.14.Battery Indicator Installation
65
10-1.15.Emergency Disconnect Removal
65
10-1.16.Emergency Disconnect Installation
66
- 10-1.17.Lift Limit Switch
  68
- (Used up to Serial # E2120047).10-6
  68
  - 10-1.18.Lift Limit Switch
    69
- (Used from Serial # E2120048).10-7
  69
  - 10-4.1.Replacement
    69
- Optional Equipment11-1
  71
  - Waterproof Compartment Cover
    71
  - Mounting
    87
Load Backrest
97
Guide Rails
99
Lift Link Assembly
109
Load Wheel
111
Hydraulic System
113
Lift Cylinder - Used up to Serial # E2017219
119
Lift Cylinder
119
Lift Cylinder - Used for Serial # from E2116210
123

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