FOREWORD As a lift truck operator, you are reference guide to operation. Detailed responsible for a machine that is use- maintenance procedures are found in ful, powerful, and can be hazardous if the parts and service manual for the not operated as described. Your Big specific truck model, and are to be Lift LLC truck may weigh more than performed only by a qualified techni-...
SAFETY SYMBOLS WARNING and CAUTION are both signal words intended to alert the viewer to the existence and relative degree of a hazard. They are both preceded by a safety alert symbol consisting of an exclamation mark enclosed by a triangle. A Warning indicates a hazard which could result in injury or death if proper pre- cautions are not taken.
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PDSR Name Plate and Warning Decal Locations - Typical WARNING: This truck is equipped with a battery. Read and heed the warning decal located near the battery. An example is shown here:...
LOAD CAPACITY The further the load center is from the load’s center of gravity is no more backrest, the lower the load capacity. than 24 inches from the face of the The load center must also be no forks or 24 inches above the top side higher than that specified above the of the forks.
BEFORE OPERATION The table on page 6 covers important monthly for proper lubrication, inspection points on trucks which proper fluid levels, brake main- should be checked prior to operation. tenance, motor maintenance Depending on use, some trucks may and other areas specified in the require additional checks.
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Operator Checks ITEM PROCEDURE Transmission and hydrau- Check for signs of fluid leakage. lic systems Forks Check for cracks and damage and that they are properly secured. Chains, cables and hoses Check that they are in place, properly secured and not damaged or leaking. Guards and load backrest Check that safety guards are in place, prop- erly secured and not damaged.
INSTRUMENTS AND CONTROLS The steering arm provides steering and Detailed operating instructions are in brake control. The control handle pro- the Operation section of this manual. vides controls for forward and reverse A battery disconnect is mounted near speed control, braking, horn, and rais- the steering arm.
OPERATION Forward and Reverse Travel and Speed Control Controls The control handle activates the come to a stop and then, unless the brake, slow speed and high speed. controls are returned to the center neutral position, accelerate in the Forward and reverse are controlled by opposite direction.
Stopping Push in emergency brake switch. Stop the truck as gradually as possi- Load Handling ble. Unnecessary rapid stopping could hazardous. load could become unstable. To stop the tucks movement (forward WARNING: or reverse), raise the control handle to Handle only loads arranged for the up position or push the control stability and always use cau- handle all the way down.
Tilt lift carriage back, then raise 18. Carefully move the truck away the forks to lift load. from the load watching to make sure the load doesn’t move or Move the truck away from the shift. If the load does move, rack.
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The following operating instructions appear on the truck warning decal, which is located near the steering arm or on the doors. Do not operate this truck unless you have been trained and authorized to do so, and have read and understand all warnings and instructions contained in this operator’s manual.
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Operate truck only from walking position. Do not ride on truck. Never place any part of the body into the mast structure.
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Do not carry passengers. Keep feet clear of truck and always wear foot protection.
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Observe applicable traffic regulations. Yield right-of-way to pedestrians. Slow down and sound horn at cross aisles and wherever vision is obstructed. Start, stop, travel, steer and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn.
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Travel with lifting mechanism as low as possible. Always look in direction of travel. Keep a clear view, and when load interferes with visibility, travel with load or lifting mechanism trailing. Use special care when operating on ramps; travel slowly and do not angle or turn.
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Do not overload truck. Check name plate for load weight capacity and load center information. When using forks, space forks as far apart as load will permit. Before lifting, be sure load is centered, forks are com- pletely under load, and load is as far back as possible against load backrest.
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Do not handle unstable or loosely stacked loads. Use special care when handling long, high or wide loads to avoid losing the load, striking bystanders or tipping the truck. Do not handle loads which are higher than the load backrest or load backrest extension unless load is secured so that no part of it could fall backward.
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Elevate forks or other lifting mechanism only to pick up or stack a load. Lift and lower with mast in the vertical position. Watch out for obstructions, especially overhead. Do not lift personnel on forks or work platform with this truck. It is not designed for this function and someone could get seriously injured if they fell off.
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Do not allow anyone to stand or pass under a load or lifting mechanism. When leaving truck neutralize travel control. Fully lower lifting mechanism and set brake. When leaving truck unattended also shut off power.
NOTICE - OBTAINING A PARTS AND SERVICE MANUAL A complete parts and service manual covering this truck is available from Big Lift LLC. To order, obtain the serial number of your truck and contact your Big Joe Authorized Dealer or go to www.bigjoesupport.com to download a copy.
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