Control Head Switch Replacement; Speed Control Switch Return Spring Replacement - Big Joe PDI Series Operation Maintenance Manual & Parts List

6. Repeat steps 2 through 5 until pressing the belly-
button casting actuates the switch properly.
7. Reconnect battery and electrical connections.
WARNING: Testing of belly-button switch in opera-
tion should be limited to areas clear of
obstacles against which an operator
could be pinned. Use first speed,
reverse.

5-4. CONTROL HEAD SWITCH REPLACEMENT.

NOTE: Refer to paragraph
switch replacement.
NOTE: For access to belly-button switch, see para-
graph 5-3. For access to other switches on
the control head, the top cover (15, 16, or 17,
Figure 5-5) and/or switch plate (18) must be
removed.
NOTE: All electrical connections should be tagged
with identifying labels before disconnecting.
1. Disconnect battery.
2. If necessary to gain access to defective belly-but-
ton switch, remove belly-button casting (42,
ure 5-4) by performing step
3. Remove top cover (15, 16, or 17,
control head by removing four screws (14).
4. Remove switch plate (18,
four screws (15 and 16,
bottom of control handle (41,
5. Replace belly-button switch (3,
control switch (4, Figure
ure 5-5), or lift and lower switches (3,
NOTE: If the belly-button switch is replaced, adjust it
in accordance with paragraph
using truck.
5-4
https://forklift-manuals.jimdofree.com
5-5. for speed control
Fig-
2. in paragraph 5-3.
Figure 5-5) of
Figure 5-5) by removing
Figure 5-4) on top and
Figure 5-4).
Figure 5-4), speed
5-4), horn switch (4, Fig-
Figure 5-5).
5-3. before
6. Replace switch plate (18,
with four screws (15 and 16,
and bottom of control handle (41,
7. Replace top cover (15, 16, or 17,
control head, and secure with four screws (14).
8. Reconnect battery.
5-5. SPEED CONTROL SWITCH RETURN SPRING
REPLACEMENT.
NOTE: Refer to Figure 5-4,
for the following procedure.
1. Disconnect battery.
2. Remove four screws (24,
control head to steering arm.
3. Disconnect connector (23).
4. Remove four screws (14,
cover (15) to control head.
5. Disconnect speed control switches (4,
4).
6. Remove four screws (17) securing handle guard
(36) to control head.
7. Remove two socket head screws (18) and caps
(29) from handle guard (36).
8. Remove handle guard with two brackets (33 and
39) and speed control switches (4) attached.
9. Remove roll pin (10) from right hand handle grip
(31).
10. Remove right hand handle grip from shaft (28).
11. Remove set screw (22) from right hand control
lever (40).
12. Remove right hand control lever from tube (34).
Figure 5-5) and secure
Figure 5-4) on top
Figure 5-4).
Figure 5-5) of
Figure 5-5 and Figure 5-6
Figure 5-6) securing
Figure 5-5) securing top
Figure 5-
PDI0404